TiF-Coated Active Material for Low-Resistance Solid-State Batteries

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Solution Overview

Problem

Conventional batteries with sulfide solid electrolytes face issues of high resistance due to oxidative decomposition during charging, particularly when the solid electrolyte has poor anti-oxidative stability, leading to inefficiencies in energy transfer and battery performance.

Innovation Solution

A coated active material is developed with a coating layer containing Li, Ti, and F, where the proportion of TiF bonds exceeds 2%, providing enhanced oxidation resistance and reducing battery resistance by suppressing oxidative decomposition of the solid electrolyte.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If sulfide solid electrolyte is used in battery, then ionic conductivity is improved, but oxidation resistance deteriorates leading to high battery resistance

Engineering Contradiction:
Improveionic conductivityVSAvoidoxidation resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies composite materials by combining sulfide solid electrolyte particles with a coating layer containing TiF bonds. The coating layer forms a composite structure on the surface of the sulfide solid electrolyte particles, providing both the high ionic conductivity of the sulfide base material and the oxidation resistance of the TiF-containing coating, thus resolving the contradiction between ionic conductivity and oxidation resistance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a coating layer with specific TiF bond content (more than 2% proportion of TiF bonds) on the surface of the sulfide solid electrolyte particles. This localized modification at the particle surface provides oxidation resistance where it is most needed (at the interface with active material) while maintaining the bulk ionic conductivity properties of the sulfide solid electrolyte

Inventive Principle:
Principle #3Local quality

2Reliability

If coating layer with TiF bonds is applied to active material surface, then oxidation resistance is improved, but battery resistance is reduced

Engineering Contradiction:
Improveoxidation resistanceVSAvoidbattery resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of oxidative decomposition into a benefit by using the coating layer to prevent oxidation. The TiF-containing coating layer acts as a protective barrier that prevents the sulfide solid electrolyte from undergoing oxidative decomposition during battery operation, thereby converting the potential harm of oxidation into the beneficial effect of protected, stable battery performance with reduced resistance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coated active material significantly reduces battery resistance, improves ionic conductivity, and enhances the durability and charge-discharge efficiency of batteries, even when using sulfide solid electrolytes with poor oxidation resistance.

Implementation Method 1

a proportion of a TiF bond in a group of bonds to the Ti included in the first solid electrolyte is more than 2%... the first solid electrolyte is excellent in oxidation resistance

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Data Source

PatentUS20240405202A1Coated active material, electrode material, and battery
Publication Date: 2024.12.05 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240405202A1 patent drawing
  • US20240405202A1 patent drawing

AI summary

A coated active material of the present disclosure includes: an active material; and a coating layer including a first solid electrolyte, the coating layer coating at least a portion of a surface of the active material. The first solid electrolyte includes Li, Ti, M, and F, the M is at least one selected from the group consisting of Ca, Mg, Al, Y, and Zr, and a proportion of a TiF bond in a group of bonds to the Ti included in the first solid electrolyte is more than 2%.