TIL Expansion Method Using 4-1BB Pre-activation

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Solution Overview

Problem

Current methods face challenges in effectively expanding CD8+ T cells from tumor-infiltrating lymphocytes (TILs) for the treatment of solid cancers, such as breast, pancreatic, and ovarian cancers, due to the difficulty in activating and expanding these cells outside the tumor microenvironment.

Innovation Solution

An ex vivo method involving pre-activation with agonistic 4-1BB and anti-CD3 antibodies, followed by genetic modification and expansion with IL-2 and feeder cells in a bioreactor, to generate a high yield of expanded T cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional TIL expansion methods are used, then the process is simpler, but the expansion efficiency of CD8+ T cells is insufficient

Engineering Contradiction:
Improveexpansion efficiency of CD8+ T cellsVSAvoidcomplexity of activation protocol
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the TIL expansion process into distinct phases: pre-activation phase (days 0-3) using anti-CD3/anti-CD28 coated beads, expansion phase (days 3-14) using irradiated feeder cells and IL-2, and enrichment phase for CD8+ T cells. This segmentation allows optimization of each phase independently, achieving high CD8+ T cell expansion while managing protocol complexity through structured organization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by pre-coating cultureware with anti-CD3 and anti-CD28 antibodies before TIL introduction, and by pre-preparing irradi feeder cells with specific cytokine cocktails. This preliminary preparation creates optimal activation conditions from the start, improving expansion efficiency without requiring complex real-time adjustments during the expansion process.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If the TIL expansion protocol is extended to increase cell yield, then the quantity of expanded T cells increases, but the time required for expansion increases

Engineering Contradiction:
Improveyield of expanded T cellsVSAvoidduration of expansion protocol
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent optimizes expansion parameters including IL-2 concentration (50-100 IU/mL during expansion phase), feeder cell-to-TIL ratio (5:1 to 10:1), and culture conditions to achieve high yields within 10-14 days. By carefully adjusting these parameters, the protocol maximizes expansion efficiency without requiring excessively long culture periods, balancing yield and time requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent maintains continuous useful action through sequential media changes supplemented with fresh IL-2 and cytokines at days 3, 7, and 10, ensuring sustained T cell activation and proliferation throughout the expansion period. This continuous support system prevents expansion plateaus and maintains high proliferation rates throughout the 10-14 day protocol, maximizing yield within the time frame.

Inventive Principle:
Principle #20Continuity of useful action

3Speed

If high concentrations of IL-2 are used to accelerate T cell expansion, then the expansion speed increases, but the cost of reagents increases

Engineering Contradiction:
Improveexpansion speed of T cellsVSAvoidcost of IL-2 reagent
Core Design Contradiction:
SpeedVSLoss of substance

Solution Approach 1:

The patent implements periodic IL-2 supplementation at specific time points (days 3, 7, and 10) rather than maintaining continuously high concentrations. This periodic dosing strategy maintains adequate expansion speed by providing cytokine support at critical proliferation phases while significantly reducing overall IL-2 consumption and cost compared to continuous high-concentration treatment.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent adjusts IL-2 concentration dynamically throughout the expansion protocol: using higher concentrations (50-100 IU/mL) during the active expansion phase (days 3-14) when proliferation is most rapid, and reducing or omitting IL-2 during pre-activation and later maintenance phases. This parameter optimization accelerates expansion when needed while minimizing reagent cost overall.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables efficient expansion of T cells, achieving a significant increase in CD8+ T cell populations, potentially enhancing cancer treatment options by providing a large number of GMP-grade, gene-modified TILs for therapeutic use.

Implementation Method 1

pre-activating a starting population of T cells in the presence of an agonistic 4-1BB antibody and an anti-CD3 antibody

Methodology Applied
Scientific EffectAntibody-antigen binding:

Implementation Method 2

activation and expansion of T cells

Methodology Applied
Scientific EffectT cell activation:

Implementation Method 3

expanding the genetically modified T cells in the presence of IL-2 and feeder cells

Methodology Applied
Scientific EffectCytokine signaling:

Implementation Method 4

produce a population of expanded T cells

Methodology Applied
Scientific EffectCell proliferation:

Data Source

PatentUS20230106973A1Methods for expansion of tumor infiltrating lymphocytes and use thereof
Publication Date: 2023.04.06 BOARD OF RGT THE UNIV OF TEXAS SYST
  • US20230106973A1 patent drawing
  • US20230106973A1 patent drawing
  • US20230106973A1 patent drawing

AI summary

Provided herein are methods for the activation and expansion of genetically-modified Tcells, such as tumor infiltrating lymphocytes. In some cases, cells of the embodiments can be used for the therapeutic treatment of human diseases, such as cancer.