Sliding Tile Saw Table and Fence for Stable Precision Cutting

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Solution Overview

Problem

Vertical tile saws face challenges in stabilizing objects during cutting due to the great force exerted by the cutting head, leading to movement issues on the working table, which affects the cutting effect.

Innovation Solution

A cutting tool design incorporating a guiding rail assembly, a fence with a fence surface perpendicular to the sliding direction, a water tray system, and an extension table with a locking structure to securely hold the object in place, ensuring stability and precise cutting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a cutting head exerts great force on an object during cutting, then the cutting effectiveness is improved, but the object moves on the working table

Engineering Contradiction:
Improvecutting forceVSAvoidobject stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary anti-action by introducing a fence that exerts a counteracting force on the object before and during cutting. The fence is positioned to contact the object and prevent it from moving in the direction of the cutting force, thereby stabilizing the object while allowing the cutting head to exert the necessary cutting force.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The fence acts as an intermediary element between the object and the cutting head. It provides a stable reference surface that mediates the interaction between the cutting force and the object, preventing direct movement of the object on the working table while allowing the cutting operation to proceed effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the working table is fixed relative to the frame, then the structure is simple, but the object cannot be precisely positioned and stabilized during cutting

Engineering Contradiction:
Improvestructure complexityVSAvoidcutting precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies dynamics by making the working table slidable relative to the frame along guiding rails. This allows the working table to be adjusted to different positions for precise object placement, and then locked in place during cutting to maintain stability. The dynamic adjustment capability enables both precise positioning and stable cutting without significantly complicating the overall structure.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the fence is mounted to the working table, then the object can be stabilized during cutting, but the working table structure becomes more complex

Engineering Contradiction:
Improveobject stabilityVSAvoidworking table structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies segmentation by separating the fence from the working table structure. The fence is mounted independently on the frame rather than being integrated into the working table, allowing the working table to remain simple and slidable while the fence provides the necessary stabilization function through its own mounting and adjustment mechanism.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11351640B2Cutting tool
Publication Date: 2022.06.07 NANJING CHERVON IND
  • US11351640B2 patent drawing
  • US11351640B2 patent drawing
  • US11351640B2 patent drawing

AI summary

Provided is a cutting tool that includes a cutting head, a frame, a working table, a guiding rail assembly, and a fence. The cutting head is configured to perform a cutting function. The frame is configured to support the cutting head. The working table is configured to place an object to be cut. The guiding rail assembly is configured to enable the working table to slide along a first straight line relative to the frame. The fence is mounted to the working table, includes at least one fence surface extending in a direction perpendicular to the first straight line. The cutting tool enables a workpiece to be cut to be stably placed on the working table during a cutting operation.