Tiled Box Production via Dynamic Size Selection
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Solution Overview
Problem
The challenge in packaging production is the difficulty in efficiently selecting optimal box sizes and production machines to meet real-time packaging requirements, leading to suboptimal use of resources and increased production time, especially when dealing with varied product dimensions and production constraints.
Innovation Solution
A computer system that accesses item data to determine packaging requirements and selects pairs of box sizes for parallel production, matching them to suitable packaging production machines based on collective analysis of packaging and machine characteristics, and generates instructions for tiled production to optimize resource allocation and reduce waste.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If multiple box styles are produced to satisfy dimensional constraints, then packaging precision and product protection are improved, but device complexity and selection difficulty increase
Solution Approach 1:
The system allows operators to input real-time production factors (backlog, capacity, throughput requirements), and the system automatically selects optimal box styles without manual review of multiple options, making the system self-serve the selection decision
Solution Approach 2:
The system uses real-time feedback from production conditions (backlog status, machine capacity, throughput requirements) to dynamically adjust box style selection, ensuring the chosen style optimizes both protection and production efficiency
2Reliability
If box styles are selected based on aesthetic or protective features, then product quality is improved, but production time increases
Solution Approach 1:
The system dynamically adjusts box style selection based on real-time production conditions. When backlog is high, it prioritizes faster production styles; when capacity is excess, it selects styles with better aesthetics or protection, making the system adaptive to changing priorities
Solution Approach 2:
The system changes the selection parameters (prioritizing production speed vs. quality features) based on real-time production state, allowing flexible adjustment between throughput optimization and quality optimization
3Productivity
If real-time production factors are considered, then productivity is improved, but device complexity increases
Solution Approach 1:
The system integrates multiple functions (monitoring backlog, assessing machine capacity, evaluating throughput requirements, and selecting box styles) into a single multi-functional platform, improving productivity without proportionally increasing complexity
Data Source
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AI summary
The present invention extends to methods, machines, systems, and computer program products for producing multiple packaging products in a tiled configuration within source production material, enabling production of multiple packaging products in parallel. Embodiments include accessing item data identifying items that are to be packaged, and determining packaging requirements for each item. A pair of box sizes that satisfy the packaging requirements are selected for tiled production. A packaging production machine to be used is also selected. Selection of the box sizes and/or the packaging production machine is based on a collective analysis of packaging requirements, packing system characteristics, and packaging machine characteristics. Based on the collective analysis, it is determined how to allocate box production to the production machine, and the pair of box sizes is matched to the production machine. Box production instructions are generated and sent to the packaging production machine.