Tilling Hub and Weight Plate Assembly for Penetration Control
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Solution Overview
Problem
Existing agricultural harrows face challenges in controlling ground penetration depth due to soil moisture variations and tool wear, leading to inefficient tillage and increased labor in replacing worn ground engaging tools.
Innovation Solution
An agricultural tilling assembly with an elongate structure and ground engaging tool sub-assemblies that include a hub, ground engaging tools, and adjustable weights, allowing for easy addition or removal of weights without disassembling the harrow, and a hub design that secures tools and weights without interfering with each other's installation or removal.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If ground engaging tools are made heavier to increase ground penetration depth, then penetration depth is improved, but the self weight of tools increases which may cause excessive subsoil mixing
Solution Approach 1:
The patent applies adjustable weights that can be added or removed from the harrow frame to dynamically control the downward force on ground engaging tools. This allows the system to adapt penetration depth to varying soil conditions without permanently increasing tool weight, resolving the contradiction between needing sufficient penetration force and avoiding excessive subsoil mixing.
Solution Approach 2:
The patent changes the parameter of applied downward force by incorporating adjustable weight plates on the harrow frame. This external weight application independently of tool self-weight allows precise control of penetration depth, enabling the system to achieve required penetration without the tools themselves being excessively heavy, thus avoiding subsoil disturbance.
2Reliability
If ground engaging tools are replaced frequently to maintain cutting efficacy, then cutting efficacy is improved, but labor requirements and time for tool replacement increase
Solution Approach 1:
The patent segments the harrow into modular components with standardized mounting interfaces. Ground engaging tools can be independently replaced by loosening fasteners without disassembling the entire harrow or removing adjacent tools. This segmentation dramatically reduces tool replacement time while maintaining cutting efficacy, as worn tools can be quickly swapped at individual mounting locations.
Solution Approach 2:
The patent incorporates readily accessible fasteners and mounting structures that allow tool replacement to be performed quickly with minimal preparation. The design enables operators to perform preliminary actions (loosening fasteners, removing worn tools) without complex disassembly procedures, significantly reducing the time loss associated with tool maintenance while preserving cutting efficacy.
3Adaptability or versatility
If adjustable weights are added to control ground penetration depth, then penetration control is improved, but device complexity increases
Solution Approach 1:
The patent employs simple gravity-based weight plates that are self-contained and require no active control mechanisms, motors, or complex linkages. The weights passively provide downward force when positioned on the harrow frame, and can be easily added or removed by operators. This self-service approach achieves penetration control functionality without introducing significant device complexity.
Solution Approach 2:
The patent designs the weight plates and mounting structures to serve multiple functions: controlling penetration depth, stabilizing the harrow during operation, and potentially serving as counterweights. This multi-functionality allows the added components to justify their presence by providing multiple benefits rather than simply increasing complexity for a single purpose.
4Reliability
If individual ground engaging tools are replaced one by one, then cutting efficacy is maintained, but the process becomes laborious and time-consuming
Solution Approach 1:
The patent segments the tool replacement process into independent, standardized operations at each mounting location. Each tool can be accessed and replaced individually through standardized fastener mechanisms, allowing operators to work efficiently on one tool at a time without disrupting the entire harrow assembly. This segmented approach maintains cutting efficacy by enabling timely replacement while improving ease of operation through standardized, isolated replacement procedures.
Data Source
AI summary
An agricultural tilling assembly has an elongate structure, and at least one ground engaging tool sub-assembly. The sub-assembly includes a hub having a mounting portion, a ground engaging tool securable to the hub or integrally formed therewith, and a weight having a body with an open aperture having a mouth, the mouth configured for enabling the weight plate to be threaded over the elongate structure so that the elongate structure extends through the aperture, and the open aperture configured so that the weight plate is maneuverable over a portion of a length of the hub whilst in situ on the elongate structure and to be beatable on the mounting portion. The ground engaging tool is connectable to a respective one of the hubs of the tilling assembly whilst that hub is retained interconnected in situ on the tilling assembly, and without removing another ground engaging tool from the tilling assembly.


