Tilt Analysis System for Columnar Objects Using Optical Surveying

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Solution Overview

Problem

Current methods for measuring the verticality of column members in construction sites require multiple people and pre-input design values, making them labor-intensive and inefficient, especially in situations where on-site adjustments are necessary.

Innovation Solution

A tilt analysis system that includes a surveying device, a survey target device with a reflector and magnetic attachment, and a portable terminal device, allowing for single-person operation by irradiating the survey target device with surveying light to acquire reference and column top values, generating tilt information, and outputting it to a portable terminal for adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a typical transit is used to measure the verticality of each column, then measurement accuracy is maintained, but multiple operators are required making the process labor-intensive

Engineering Contradiction:
Improvenumber of operators requiredVSAvoidwork efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces the traditional mechanical transit measurement system with an optical surveying device system. The surveying device irradiates surveying light that reflects off the survey target device, eliminating the need for manual transit operation while maintaining measurement accuracy. This substitution allows single-person operation while preserving the core measurement function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The survey target device acts as an intermediary between the surveying device and the columnar object. It receives surveying light and reflects it back, enabling automatic position detection without requiring manual intervention. This intermediary component bridges the gap between automated surveying and traditional manual measurement methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If pre-input design values are required for tilt calculation, then accurate tilt analysis is achieved, but additional preparation time and complexity are introduced

Engineering Contradiction:
Improvetilt analysis accuracyVSAvoidpre-work requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs self-service by automatically acquiring reference values directly from the construction site using the surveying device. Instead of requiring external input of design values, the system surveys the actual bottom position of the columnar object and uses this as the reference, eliminating the need for pre-work data preparation while maintaining measurement accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary surveying of the bottom position of the columnar object to establish the reference value before conducting the main tilt measurement. This preliminary action captures the actual as-built position, which then serves as the baseline for accurate tilt calculation without requiring separate design value input.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If design values are re-input after on-site adjustment, then updated tilt analysis is possible, but additional time and labor are required

Engineering Contradiction:
Improveresponse to on-site changesVSAvoidre-adjustment time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system implements feedback by continuously surveying the position of the survey target device on the columnar object and automatically recalculating tilt values. When on-site adjustments are made, the operator simply re-surveys the position, and the system immediately provides updated tilt information, eliminating the need for manual re-input of design values and enabling rapid adaptation to changes.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easier and more efficient erection adjustment work by enabling a single person to accurately analyze and correct the tilt of columnar objects without the need for pre-input design values or multiple operators, reducing labor and time requirements.

Implementation Method 1

a surveying device (200) irradiating the survey target device (300) with surveying light

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a reflector (310) that reflects the surveying light

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

an attachment portion (320) made of a magnetic material that exerts an attractive force on the columnar object (11)

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS20220155068A1Tilt analysis system, tilt analysis method, storage medium storing tilt analysis program, and survey target device
Publication Date: 2022.05.19 TOPCON CORPORATION
  • US20220155068A1 patent drawing
  • US20220155068A1 patent drawing
  • US20220155068A1 patent drawing

AI summary

A tilt analysis system including: a surveying device configured to survey a position of a survey target device by irradiating the survey target device with surveying light, the survey target device including an attachment portion to be attached to a columnar object, and a reflector that reflects the surveying light; a portable terminal device; a reference value acquisition unit configured to acquire a first point obtained by surveying the position of the survey target device attached to a bottom of the columnar object; a column top value acquisition unit configured to acquire a second point obtained by surveying the position of the survey target device attached to the top of the columnar object; a tilt analysis unit configured to generate tilt information indicating in which direction the columnar object tilts; and a tilt information output unit configured to output the tilt information generated by the tilt analysis unit.