Tilt Detection via Optical Pattern on Pivot Member
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Solution Overview
Problem
Existing tilt detecting devices face challenges in achieving both miniaturization and high accuracy due to the need for larger encoders to improve detection accuracy, which complicates the miniaturization of the device.
Innovation Solution
A tilt detecting device with a fixed member and a tilting plate relatively rotatably provided via a pivot member, incorporating a tilt detecting unit with a light source, photodetection element, and an optical system that includes a polarizing plate, polarizing beam splitter, and quarter-wave plate to detect the rotation of the pivot member based on an angle detection pattern, allowing for miniaturization and accurate tilt angle detection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If the size of the encoder is increased to improve tilt detection accuracy, then the measurement precision is improved, but the device complexity and size increase
Solution Approach 1:
The patent replaces the traditional mechanical encoder system with an optical detection system. A light source projects light onto an angle detection pattern formed on the pivot member, and a photodetection element receives the reflected light to detect the rotation angle. This optical substitution eliminates the need for large mechanical encoders while achieving high tilt detection accuracy through optical pattern recognition and photodetection.
Solution Approach 2:
The patent uses an angle detection pattern (a visual copy or representation of angular position) formed on the pivot member instead of a physical mechanical encoder. The pattern consists of radial lines or markings that represent angular positions, and the photodetection element reads this optical copy to determine the tilt angle, replacing the need for complex mechanical encoding structures.
2Device complexity
If the size of the photodetection element is reduced for miniaturization, then the device is miniaturized, but the detection accuracy may deteriorate
Solution Approach 1:
The patent concentrates the angle detection information into a localized angular region on the pivot member where the angle detection pattern is formed. The photodetection element only needs to detect patterns within this specific angular range rather than covering a large area, allowing for a small photodetection element size while maintaining high detection accuracy through focused local pattern recognition.
Solution Approach 2:
The patent transitions from a two-dimensional spatial encoding (large mechanical encoder盘面) to a one-dimensional angular pattern on a compact pivot member. The angle detection pattern uses radial lines or markings arranged in an angular dimension around the pivot axis, allowing the photodetection element to detect tilt angles through angular pattern recognition rather than spatial position detection, enabling miniaturization without sacrificing accuracy.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables miniaturization of the device while maintaining high accuracy in tilt angle detection, reducing the size and cost of the photodetection element and eliminating the need for additional mechanisms, thereby stabilizing the tilt detecting operation.
Implementation Method 1
a light source for projecting an illumination light to the pivot member (3), a photodetection element for receiving the illumination light reflected by the pivot member
Implementation Method 2
the optical system comprises a polarizing plate disposed on an optical axis, a polarizing beam splitter and a quarter-wave plate, wherein the illumination light is projected to the pivot member via the polarizing plate, the polarizing beam splitter and the quarter-wave plate
Data Source
AI summary
The invention provides a tilt detecting device, in which a fixed member and a tilting plate are relatively rotatably provided via a pivot member, either one of the fixed member or the tilting plate is integral with the pivot member, comprising a tilt detecting unit provided on either of the fixed member or the tilting plate which relatively rotates with respect to the pivot member, and an angle detection pattern formed on the pivot member, wherein the tilt detecting unit comprises a light source for projecting an illumination light to the pivot member, a photodetection element for receiving the illumination light reflected by the pivot member, an optical system for projecting a pattern image to the photodetection element and an arithmetic unit for detecting a rotation of the pivot member based on a projecting position of the pattern image projected onto the photodetection element when the pivot member rotates.


