Tilt Sensor Zero Position Indication Single LED

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Solution Overview

Problem

Existing tilt sensors require laborious alignment and additional equipment for commissioning, especially when detecting tilt in multiple axes, and often rely on expensive hardware and complex measurement tools for zero position indication.

Innovation Solution

A tilt sensor with an optical indication device using a single light source to transmit distinct signals for zero position and deviation, providing quantitative information about the extent of deviation, allowing for easy alignment and eliminating the need for additional equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If tilt sensors output zero position via electronic analogue signals, then measurement precision is improved, but device complexity and ease of operation deteriorate due to requiring special measuring equipment and serial communication hardware

Engineering Contradiction:
Improvezero position indication precisionVSAvoidhardware complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces electronic analogue signals and serial communication hardware with an optical indication means (LED) that directly visually indicates the zero position. This substitution eliminates the need for complex measurement equipment and serial communication interfaces, thereby reducing device complexity while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The tilt sensor performs self-indication of its zero position through the optical means integrated within the device itself, without requiring external measuring equipment or additional hardware. The device serves its own indication needs, simplifying the overall system.

Inventive Principle:
Principle #25Self-service

2Loss of information

If tilt sensors use multiple light sources for bar chart display, then information completeness is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedeviation information completenessVSAvoidoptical indication complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent segments the information transmission by using different temporal patterns (continuous vs. alternating on/off) of a single light source to convey different types of information. This segmentation allows complete information transmission without requiring multiple simultaneous light sources, thereby reducing device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs periodic action by alternating the light source between on and off states to encode deviation information. The frequency and pattern of these periodic transitions convey the extent of deviation from zero position, enabling complete information communication with a single light source rather than multiple static indicators.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20220307829A1Tilt sensor with zero position indication
Publication Date: 2022.09.29 TURCK HOLDING GMBH
  • US20220307829A1 patent drawing

AI summary

A tilt sensor with zero position indication for indicating a predetermined zero position, including an indication device with an optical indication means and a control unit for actuating the indication device, wherein the indication device is configured to transmit a set first signal from an optical indication means in the zero position and to transmit a set second signal from the optical indication means in a position deviating from the zero position, wherein the second signal comprises an item of information about an extent of the deviation of the position deviating from the zero position, and wherein the optical indication means consists of only one light source.