Tilted Printhead Arrangement on Printbar Beam for High Resolution
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Solution Overview
Problem
In page-wide presses, the maximum resolution of printed images is limited by the native resolution of individual printheads, requiring multiple printing cycles, which decreases throughput and increases the risk of cross-print placement errors and artifacts.
Innovation Solution
The printheads are arranged on a printbar beam member with their longitudinal axes tilted relative to the printbar axis, allowing nozzle rows of adjacent printheads to overlap and increasing the printbar native resolution beyond the printhead native resolution, thereby enhancing image resolution and reducing the number of printing cycles needed.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If multiple printing cycles are used to achieve higher resolution, then image resolution is improved, but throughput decreases and cross-print placement errors increase
Solution Approach 1:
The patent applies dimensionality change by tilting the printhead relative to the printbar axis, transforming the traditional orthogonal arrangement into an angled configuration. This angular dimension allows nozzle rows from multiple printheads to overlap and contribute to the same print zone, effectively increasing the printbar native resolution without requiring multiple printing cycles. The tilted arrangement enables higher resolution in a single pass, resolving the contradiction between image resolution and throughput.
2Measurement precision
If multiple printing cycles are used to achieve higher resolution, then image resolution is improved, but cross-print placement errors and artifacts increase
Solution Approach 1:
By introducing an angular dimension through printhead tilting, the patent enables multiple nozzle rows to converge on the same print zone in a single printing cycle. This eliminates the need for sequential printing passes, thereby removing the source of cross-print placement errors and artifacts. The single-pass printing achieved through angular arrangement ensures consistent placement accuracy while maintaining high resolution.
3Measurement precision
If printheads are arranged with tilted axes to increase printbar native resolution, then single-pass printing capability is improved, but printhead arrangement complexity increases
Solution Approach 1:
The patent changes the angular parameter of printhead arrangement from the conventional 0 degrees (orthogonal to printbar) to a specific tilted angle. This parameter change enables the overlapping nozzle rows configuration that increases printbar native resolution. By optimizing the tilt angle, the system achieves higher resolution while managing the complexity of the arranged configuration, as the angular parameter provides a systematic way to control the overlap and coverage.
Data Source
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AI summary
A printhead assembly includes a printbar beam member and a plurality of printheads disposed thereon. The printbar beam member includes a printbar longitudinal axis. Each one of the printheads includes a printhead longitudinal axis and a row of nozzles arranged parallel to the printhead longitudinal axis. The plurality of printheads are arranged on the printbar beam member in a manner in which each respective printhead longitudinal axis is traverse to the printbar longitudinal axis.