Tilting Vehicle Suspension Assembly With Decoupled Wheel Motion

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Solution Overview

Problem

Existing tilting vehicle suspension systems are complex, heavy, expensive, and prone to failures, often introducing unwanted links between different wheel movements, which complicates their operation and stability, especially in urban environments with irregular road surfaces and heavy traffic.

Innovation Solution

A tilting suspension assembly with a simpler structure featuring a rigid chassis, oscillating arms, a linear shock absorber assembly, and steering components that decouple wheel movements, including a steering shaft, shift plate, and steering rods, to maintain parallel orientation during steering and prevent mechanical interferences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex mechanical solutions are adopted to guarantee correct operation of the tilting vehicle, then the vehicle stability and control are improved, but the structure becomes heavier, more expensive, and more prone to failures

Engineering Contradiction:
Improvevehicle stabilityVSAvoidmechanical structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suspension system is divided into independent oscillating arms (right arm 26d and left arm 26s) that can move independently of each other. Each arm is hinged to the chassis element 24 and can perform vertical translation, rolling, and steering movements separately, eliminating the need for complex interconnected mechanical linkages while maintaining vehicle stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using a complex mechanical linkage system to control wheel movements, the patent inverts the approach by allowing the arms to oscillate freely in multiple directions independently, with the shock absorber assembly 34 providing passive stabilization rather than active mechanical control

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If complex mechanical solutions are adopted to guarantee correct operation of the tilting vehicle, then the vehicle stability and control are improved, but the manufacturing cost increases

Engineering Contradiction:
Improvevehicle stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system uses simple, modular components (chassis element 24, right arm 26d, left arm 26s, shock absorber assembly 34) that can be manufactured independently and assembled easily, reducing manufacturing complexity and cost while maintaining stability functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The oscillating arms 26d, 26s perform their own stabilization function through controlled oscillation without requiring complex external mechanical control systems, reducing the need for additional expensive components and simplifying manufacturing

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If certain kinematic configurations are used in the front axle, then the suspension functionality is achieved, but unwanted links are introduced between vertical movement and steering angle

Engineering Contradiction:
Improvesuspension functionalityVSAvoidmovement independence
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent segments the suspension system into independent oscillating arms 26d, 26s that can perform vertical translation, rolling, and steering movements independently. The right arm 26d and left arm 26s are not mechanically linked, allowing each wheel to move vertically and steer independently without unwanted coupling between movements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The oscillating arms 26d, 26s provide dynamic independence, allowing each wheel to adapt its vertical position and steering angle separately based on road conditions, with the shock absorber assembly 34 providing passive coordination rather than rigid mechanical linkage

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a lighter, cheaper, and more reliable suspension system that maintains wheel orientation and stability without introducing unwanted links between movements, enhancing the vehicle's ability to handle urban terrain and reduce the risk of malfunctions.

Implementation Method 1

a linear shock absorber assembly (34) comprising an elastic element (36) and a damping element (38)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a linear shock absorber assembly (34) comprising an elastic element (36) and a damping element (38)

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 3

each arm (26) has an inner end (28) hinged on the chassis element (24) and an outer end (30) configured for being constrained on a wheel (32)

Methodology Applied
Scientific EffectHinge mechanism: Hinge

Data Source

PatentUS20240367749A1Suspension assembly for a tilting vehicle
Publication Date: 2024.11.07 SCUTER
  • US20240367749A1 patent drawing
  • US20240367749A1 patent drawing
  • US20240367749A1 patent drawing

AI summary

A suspension assembly for a tilting vehicle, including: a chassis element, rigid and fixed with respect to the vehicle; right and left arms, where each has an inner end hinged on the chassis element and an outer end, configured for being constrained on a wheel, which can oscillate upwards and downwards; and a linear shock absorber assembly. In the suspension assembly, the ends of the linear shock absorber assembly are respectively hinged on the right arm and on the left arm. The suspension assembly further includes steering components having a steering shaft, a shift plate, and a right and left steering rods. The steering shaft is rotatable around a steering axis and includes a protrusion. The protrusion is hinged in the middle of the shift plate and each steering rod has an inner end hinged on the shift plate and an outer end configured for being constrained on a wheel.