Tilting Switch Button With Flexibend Sensor For Driver Feedback

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Solution Overview

Problem

Vehicle drivers often accidentally activate the wrong power window switch while driving, leading to distraction as they search for the correct switch on the door trim, posing a safety risk.

Innovation Solution

A device control switch system featuring a switch base with a tiltably mounted button and a flexibend sensor connected to an electronic control unit (ECU), which sends a signal to a display when the button is tilted, providing information on which switch is being touched, allowing the driver to avoid looking away from the road.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional power window switch panel is used without sensing capability, then the device complexity is low, but driver distraction occurs when the wrong switch is accidentally activated

Engineering Contradiction:
Improvedriver safetyVSAvoidswitch system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flexibend sensor detects switch button tilting in advance before the window actually opens, allowing the DIC to display a warning message alerting the driver to the impending action. This preliminary detection and warning system prevents accidental window opening by giving the driver advance notice, thereby improving safety without requiring complete system redesign

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The flexibend sensor acts as an intermediary element between the switch button and the window control system. It detects the tilting motion of the switch button and transmits this information to the DIC, which then provides visual feedback to the driver. This intermediary sensing mechanism enables safety feedback without directly controlling the window operation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the switch button is made highly tiltable for easy operation, then the ease of operation improves, but the flexibend sensor contact reliability deteriorates

Engineering Contradiction:
Improveswitch button operabilityVSAvoidsensor contact reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The flexibend sensor is designed to detect only partial tilting motion of the switch button (the initial tilt when the driver's finger accidentally touches it), rather than requiring detection of the full actuation range. This partial detection approach allows the sensor to reliably detect accidental contact while permitting the switch button to continue its full tilting range for normal operation

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the detection parameter from full switch actuation to initial tilt detection. By monitoring the small angular deviation that occurs when a finger touches the switch button, rather than waiting for complete button tilting, the flexibend sensor can provide early warning while maintaining full switch operability range

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system prevents driver distraction by displaying which power window switch is being activated on the Driver Information Screen or Heads Up Display, ensuring the correct switch is used without diverting attention from the road.

Implementation Method 1

a flexibend sensor fixed to a portion of the switch base, the flexibend sensor in substantial contact with the nib via spring force; and where slight tilting of the switch button away from the default position will cause the flexibend sensor to deflect and remain in substantial, contact with the nib

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20200312582A1Panel assembly switch having a sensing element
Publication Date: 2020.10.01 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US20200312582A1 patent drawing
  • US20200312582A1 patent drawing
  • US20200312582A1 patent drawing

AI summary

One general aspect includes a device control switch for a panel assembly, including: a switch base mounted to the panel assembly; a switch button, tiltably mounted to the switch base, the switch button configured to tilt away from a default position relative to a horizontal axis, the switch button including a nib; a flexibend sensor fixed to a portion of the switch base, the flexibend sensor in substantial contact with the nib via spring force; and where slight tilting of the switch button away from the default position will cause the flexibend sensor to deflect and remain in substantial contact with the nib as the nib moves with the switch button relative to the horizontal axis.