Timberjack Handle Composite Core and Jacking Stand Stability

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Solution Overview

Problem

Prior art timberjacks lack the necessary strength and stability to safely elevate and hold significantly sized logs during cutting operations, due to thin-walled handles and lack of lateral support, which can lead to safety hazards.

Innovation Solution

A timberjack design featuring a handle with a solid steel core and fiberglass sheath, a hook for engaging logs, and a jacking stand with lateral and center members providing structural support, along with a cross-member of at least eight inches in length and closed ends to prevent debris entry, enhancing both strength and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a thin-walled tubular handle is used, then the device complexity is reduced and ease of manufacture is improved, but the strength and stability of the timberjack deteriorate

Engineering Contradiction:
Improvestrength of handleVSAvoidcomplexity of handle structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The handle is constructed as a composite structure with a steel core member providing strength and a plastic sheath providing protection and grip. This combination allows the handle to achieve the necessary strength for logging operations while maintaining a manageable level of structural complexity through the use of different materials with complementary properties.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If a single depending support with no lateral support is used, then the device complexity is reduced, but the stability of the timberjack deteriorates

Engineering Contradiction:
Improvestability of timberjackVSAvoidcomplexity of support structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The support structure is divided into multiple segments: a center member providing vertical support, lateral members extending outward to provide lateral stability, and a cross-member connecting the lateral members. This segmentation allows each component to perform its specific function, with the center member bearing the load and the lateral members preventing sideways movement, thereby achieving overall stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure transitions from a single vertical element to a three-dimensional frame by adding lateral members that extend in horizontal dimensions. This dimensional expansion provides lateral support and stability while maintaining structural efficiency, as the lateral members resist sideways forces without requiring increased vertical height.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If a cross member with open ends is used, then the ease of manufacture is improved, but harmful factors such as dirt and debris entering the structure increase

Engineering Contradiction:
Improvedebris entry into cross memberVSAvoidease of manufacturing cross member
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The cross-member is designed with closed ends formed from the tubular structure, creating a shell that encloses the interior space. This closed-shell configuration prevents dirt and debris from entering the cross-member while maintaining the simplicity of tubular construction, thus protecting the internal structure without significantly complicating the manufacturing process.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS10124995B2Timberjack
Publication Date: 2018.11.13 NORTHERN TOOL & EQUIPMENT CO INC
  • US10124995B2 patent drawing
  • US10124995B2 patent drawing
  • US10124995B2 patent drawing

AI summary

A timberjack including a handle, and a jacking stand coupled to the handle, the jacking stand comprising a first portion and a second portion, wherein the first portion is arranged to engage the ground, and wherein the second portion is coupled to the first portion and extends downwardly from the handle to elevate a portion of the handle from the ground.