Time Lag Detector for Plant Timer Synchronization

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Solution Overview

Problem

Existing safety systems for plants erroneously detect communication abnormalities due to time synchronization issues between timers, leading to unnecessary plant shutdowns, as time synchronization between timers is not assured, causing potential false detection of transmission delays.

Innovation Solution

A detector and method that compares the transmitting time attached to data with the receiving time measured at the second device to detect time lag, using a communication abnormality detecting section with a narrower threshold value for time lag detection than for communication abnormality detection, allowing for pre-alarm notifications before plant shutdown.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If time synchronization between timers is not assured, then communication abnormality detection can be performed, but erroneous detection of transmission delay occurs due to time lag between timers

Engineering Contradiction:
Improvecommunication abnormality detection accuracyVSAvoidtime measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces a time lag detecting section that acts as an intermediary to measure and compensate for time differences between transmitting and receiving timers. By detecting the time lag and adjusting the threshold value accordingly, the system eliminates erroneous communication abnormality detections while maintaining reliable monitoring capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent dynamically changes the threshold value for communication abnormality detection based on the detected time lag between timers. By adjusting this parameter adaptively, the system accounts for timer synchronization differences and prevents false positives while maintaining sensitive detection of actual communication failures

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If a single threshold value is used for both time lag detection and communication abnormality detection, then detection simplicity is maintained, but time lag causes erroneous communication abnormality detection

Engineering Contradiction:
Improvedetection threshold setting simplicityVSAvoidcommunication abnormality detection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the threshold value into two distinct components: a fixed base threshold for communication abnormality detection and a dynamic time lag compensation value. This segmentation allows the system to maintain operational simplicity while improving reliability by separately addressing time synchronization issues

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary detection of time lag between timers and pre-calculates the appropriate threshold adjustment before conducting communication abnormality detection. This preliminary action ensures that the threshold is already optimized to account for timer synchronization differences, preventing erroneous detections

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7990880B2Detector and method for detecting abnormality in time synchronization
Publication Date: 2011.08.02 YOKOGAWA ELECTRIC CORP
  • US7990880B2 patent drawing
  • US7990880B2 patent drawing
  • US7990880B2 patent drawing

AI summary

A transmitting and receiving section transmits data to which a time measured in a first device is attached, from the first device through a communication line, and receives the data in a second device. A communication abnormality detecting section detects an abnormality in a communication between the first device and the second device on the basis of the received data. A time lag detecting section detects a time lag between the first device and the second device by comparing the time attached to the data with a time measured in the second device at the time of receiving the data.