Time-Series Segment Learning for Defect Detection With Time Shift

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Solution Overview

Problem

Existing defect detection technologies struggle with determining similarity between time-series data segments when there is allowable displacement in the time direction, leading to incorrect determination of abnormal segments due to estimated large distances using methods like Euclidean distance.

Innovation Solution

A learning device that collects and processes time-series data from sensors, divides it into segments representing operation states with both rises and falls, classifies similar segments, and generates sample segments showing normal operation regions to improve similarity determination with a margin in the time direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If Euclidean distance is used to determine similarity between time-series data segments, then calculation simplicity is improved, but measurement precision deteriorates when time displacement exists

Engineering Contradiction:
Improvecalculation simplicityVSAvoidsimilarity determination accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent segments the time-series data into multiple fixed-time segments and compares corresponding segments between normal and abnormal time periods. By dividing the continuous time-series data into discrete segments, the system can perform localized comparisons that are less sensitive to overall time displacement, thus improving similarity determination accuracy while maintaining computational efficiency through straightforward segment-by-segment Euclidean distance calculations.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If fixed-time segment comparison is used, then similarity determination with time margin is improved, but device complexity increases

Engineering Contradiction:
Improvesimilarity determination accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides time-series data into multiple fixed-time segments and compares corresponding segments between normal and abnormal periods. This segmentation approach enables the system to account for time margins by allowing partial overlaps and mismatches in segment alignment, thereby improving similarity determination accuracy while keeping the processing methodology systematic and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs partial segment matching where complete alignment of all segments is not required. By allowing some segments to match partially or with time offsets, the system achieves more accurate defect detection without requiring perfect temporal alignment, thus reducing the complexity of precise synchronization while maintaining high measurement precision.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20230251167A1Learning device, defect detection device, and defect detection method
Publication Date: 2023.08.10 MITSUBISHI ELECTRIC CORP
  • US20230251167A1 patent drawing
  • US20230251167A1 patent drawing
  • US20230251167A1 patent drawing

AI summary

A learning device comprising: a training time-series data acquisition unit to collect both training time-series data acquired by a sensor mounted on a target device, and set parameter data of the target device or environment data concerning the target device, while associating the training time-series data with the set parameter data or the environment data; a segment set generation unit to divide the training time-series data into training segments, to generate a segment set containing the training segments; a segment set sort unit to classify the training segments contained in the generated segment set into at least one similar segment set, using either the set parameter data or the environment data; and a sample segment generation unit to generate a sample segment showing a normal region of the operation of the target device from the training segments contained in the at least one similar segment set.