TiNb2O7 Active Material for High-Rate Lithium-Ion Batteries

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Solution Overview

Problem

Nonaqueous electrolyte batteries, particularly lithium-ion batteries, face challenges with rapid charge/discharge performance and energy density due to dendrite formation and the limitations of carbon-based negative electrodes, which lead to internal short circuits and low energy storage capacity.

Innovation Solution

The development of active material particles with a monoclinic TiNb2O7 structure, represented by the formula Ti1-xM1xNb2-yM2yO7, which suppresses crystal growth on difficult-to-diffuse planes, enhancing lithium ion insertion stability and capacity, and using a carbon coating to improve conductivity and prevent surface reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If carbonaceous material is used as negative electrode active material, then capacity per weight is high, but dendrite precipitation occurs during rapid charge/discharge

Engineering Contradiction:
Improvecapacity per weightVSAvoiddendrite precipitation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A lithium phosphate coating layer is applied as an intermediary between the carbonaceous material and the electrolyte. This coating layer prevents direct contact and harmful reactions while allowing lithium ion transport, thereby suppressing dendrite precipitation during rapid charge/discharge cycles while maintaining the high capacity characteristics of carbonaceous materials

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface chemistry and physical properties of the carbonaceous material are modified by coating it with lithium phosphate. This changes the interface parameters between the electrode and electrolyte, creating a stable solid electrolyte interface that prevents dendrite formation while maintaining ion conductivity for high-rate performance

Inventive Principle:
Principle #35Parameter changes

2Productivity

If titanium oxide is used as negative electrode active material, then rapid charge/discharge performance is improved, but energy density decreases

Engineering Contradiction:
Improverapid charge/discharge performanceVSAvoidenergy density
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent uses a composite structure combining carbonaceous material (providing high capacity) with lithium phosphate coating (providing rapid ion transport and dendrite suppression). This composite approach achieves both high energy density from the carbon material and excellent rapid charge/discharge performance from the optimized interface, eliminating the need to use titanium oxide which has lower energy density

Inventive Principle:
Principle #40Composite materials

3Reliability

If lithium phosphate coating is applied to carbonaceous material, then dendrite precipitation is suppressed, but manufacturing complexity increases

Engineering Contradiction:
Improvedendrite suppressionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coating process optimizes parameters such as coating thickness, composition ratio, and formation conditions to achieve effective dendrite suppression with minimal additional manufacturing steps. The lithium phosphate coating can be applied through conventional battery manufacturing processes, maintaining production efficiency while improving reliability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-capacity, high-rate performance batteries with improved rapid charge and discharge characteristics and increased energy density by facilitating lithium ion diffusion and maintaining structural stability.

Implementation Method 1

The potential of titanium oxide is due to the redox reaction between Ti3+ and Ti4+ when lithium is electrochemically inserted and released

Methodology Applied
Scientific EffectElectrochemical insertion:

Implementation Method 2

facilitating lithium ion diffusion and maintaining structural stability

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

The potential of titanium oxide is due to the redox reaction between Ti3+ and Ti4+ when lithium is electrochemically inserted and released

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Implementation Method 4

using a carbon coating to improve conductivity and prevent surface reactions

Methodology Applied
Scientific EffectSurface protection:

Data Source

PatentUS10361429B2Active substance used for nonaqueous electrolyte battery
Publication Date: 2019.07.23 KK TOSHIBA
  • US10361429B2 patent drawing
  • US10361429B2 patent drawing
  • US10361429B2 patent drawing

AI summary

According to one embodiment, there is provided an active substance. The active substance contains active material particles. The active material particles comprise a compound represented by the formula: Ti1-xM1xNb2-yM2yO7. The active material particles has a peak A attributed to a (110) plane which appears at 2θ ranging from 23.74 to 24.14°, a peak B attributed to a (003) plane which appears at 2θ ranging from 25.81 to 26.21° and a peak C attributed to a (602) plane which appears at 2θ ranging from 26.14 to 26.54° in an X-ray diffraction pattern of the active material particles. An intensity IA of the peak A, an intensity IB of the peak B, and an intensity IC of the peak C satisfy the relation (1): 0.80≤IB/IA≤1.12; and the relation (2) IC/IB≤0.80.