Crystalline TiO2 Nano-Wire Synthesis via Esterification

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for synthesizing titanium dioxide (TiO2) nanostructures result in amorphous products with polydisperse size and mixed phases, limiting the production of size-tunable, thin wires down to the atomic scale, which restricts their application scope and utility.

Innovation Solution

A method involving the formation of an M-alkoxide complex with unsaturated carboxylic acid, followed by controlled heating to produce M-oxide nano-products, where the use of esterification and solvothermal treatment prevents hydrolytic processes, allowing for the synthesis of small, fine crystalline wires with diameters as low as 0.3 nanometers, and surface doping with nitrogen or phosphorus for stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If solution-phase synthesis strategy based on hydrolysis and condensation of titanium alkoxides is used, then TiO2 nanostructures can be synthesised with diameters from a few tens to several hundreds of nanometer, but the products are amorphous with polydisperse size and mixed phase requiring subsequent hydrothermal processing or calcinations

Engineering Contradiction:
Improvesize control and crystallinityVSAvoidsynthesis steps and time
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The invention changes the synthesis parameters by using esterification instead of hydrolysis, and conducting the reaction at elevated temperatures (100-200°C) under solvothermal conditions. This parameter change enables direct formation of crystalline TiO2 nanostructures with controlled sizes (0.3-10 nm) in a single step, eliminating the need for subsequent hydrothermal processing or calcinations while achieving both size control and crystallinity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts the hydrolysis step from the synthesis pathway and replaces it with esterification. By removing the hydrolysis step that leads to amorphous products, the method directly produces crystalline TiO2 nanostructures with uniform sizes, thereby improving manufacturing precision and reducing synthesis time

Inventive Principle:
Principle #2Taking out (Extraction)

2Length of moving object

If conventional methods are used to synthesise TiO2 nanostructures, then products can be obtained, but the nanostructures have average diameters larger than 10 nm, with the smallest at 3 nm, limiting production of thinner wires down to atomic scale

Engineering Contradiction:
Improvenanostructure diameterVSAvoidsize uniformity and crystallinity
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The invention changes the reaction parameters by using esterification under solvothermal conditions at 100-200°C, which enables precise control of nanostructure diameter down to 0.3 nm (atomic scale). This parameter change achieves both smaller sizes and improved size uniformity with single-crystal structure, overcoming the limitation of conventional methods that produce structures with diameters >10 nm

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality control by using unsaturated carboxylic acids as capping agents that specifically bind to certain crystal faces, controlling the growth direction and final diameter of the nanostructures. This local control mechanism enables uniform sizes down to 0.3 nm with single-crystal structure, achieving both small size and high manufacturing precision

Inventive Principle:
Principle #3Local quality

3Productivity

If hydrolytic process is used at low temperature, then fast synthesis can be achieved, but amorphous TiO2 products with polydisperse size and mixed phase are formed

Engineering Contradiction:
Improvesynthesis speedVSAvoidproduct crystallinity and size distribution
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention changes the temperature parameter from low temperature hydrolysis to elevated temperature (100-200°C) esterification under solvothermal conditions. This parameter change maintains fast synthesis kinetics while producing crystalline TiO2 with uniform sizes and single phase, eliminating the amorphous and polydisperse products of low-temperature hydrolysis

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts the low-temperature hydrolysis step that produces amorphous products and replaces it with esterification at elevated temperatures. This removal and replacement achieves both fast synthesis and high manufacturing precision by directly forming crystalline structures with uniform sizes

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the controlled synthesis of size-tunable, crystalline nano- or atomic wires, enhancing their dispersibility and stability, allowing for broader applications, including efficient adsorption and photocatalytic degradation of pollutants under visible light.

Implementation Method 1

heating the mixture for a pre-determined period of time to form an M-complex precursor

Methodology Applied
Scientific EffectEsterification: Chemical Bonding

Implementation Method 2

precipitating a nano-product of M oxide from the M-complex precursor

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

unsaturated carboxylic acids such as oleic acid are also used as a capping agent, capping onto the surface of the nano-products

Methodology Applied
Scientific EffectCapping: Adsorption

Implementation Method 4

the mixture includes an organic solvent having a boiling point ≧180° C. at ambient pressure, such as 1-octadecene. This allows the mixture to be sustained at a high temperature such as 150° C. without boiling

Methodology Applied
Scientific EffectSurface doping: Adsorption

Data Source

PatentUS8840863B2Method for synthesising a nano-product
Publication Date: 2014.09.23 THE HONG KONG UNIV OF SCI & TECH
  • US8840863B2 patent drawing
  • US8840863B2 patent drawing
  • US8840863B2 patent drawing

AI summary

A method for the synthesis of nano-products, such as atomic titanium oxide wires. The method allows wires of anatase titanium oxide wires to be formed in a range of tunable diameters and aspect ratios in the nanometer and subnanometer size scales. The method also allows the titanium wires to be capped by oleic acid to enhance dispersing and solubility. The method allows the titanium wires to be surface doped with nitrogen species to enhance stability and functionality such as enhanced absorption in the visible wavelength region, which is useful for photodegradation of organic wastes in water by sunlight.