TiO2 Photoelectrocatalytic Reactor for Low-Conductivity Water Disinfection

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Solution Overview

Problem

Existing PEC reactors are limited by low efficiency, scalability, high maintenance costs, and inability to handle low-conductivity waters like tap water due to rapid photocatalyst degradation and recombination of charge carriers, making them unsuitable for continuous water treatment.

Innovation Solution

A PEC reactor combining electrochemical oxidation and photocatalysis within a single chamber, using titanium dioxide-coated electrodes and UV light to enhance disinfection, with a design that withstands high current densities and supports continuous water flow, allowing for synergistic generation of reactive oxygen species.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional photocatalysis is used, then organic pollutants and microorganisms can be removed, but the efficiency reduces drastically due to recombination of charge carriers

Engineering Contradiction:
Improvephotocatalysis efficiencyVSAvoidcharge carrier recombination
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent combines photocatalysis and electrooxidation into a single photoelectrocatalytic system where the photocatalyst is immobilized on the electrode surface. This merging allows the electric current to provide continuous separation of electron-hole pairs, preventing recombination and maintaining high efficiency of charge carriers for prolonged periods.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention uses composite material structure where a photocatalyst layer is immobilized on a conductive electrode substrate. This composite structure enables both photocatalytic activity from the catalyst and electrochemical charge separation from the conductive substrate, solving the recombination problem while maintaining pollutant removal efficiency.

Inventive Principle:
Principle #40Composite materials

2Productivity

If PEC reactors operate with high current densities, then disinfection efficiency increases, but the photocatalyst degrades and breaks down rapidly from the substrate

Engineering Contradiction:
Improvedisinfection efficiencyVSAvoidphotocatalyst operating life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes multiple parameters including current density range (50-500 A/m³), photocatalyst particle size (1-100 nm), and deposition methods to achieve a balance where high disinfection efficiency is maintained while photocatalyst degradation is minimized through controlled operational conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs porous photocatalyst layers with controlled porosity that allow efficient mass transfer and charge carrier generation while providing structural stability. The porous structure increases surface area for photocatalytic activity while maintaining strong adhesion to the electrode substrate, reducing breakdown at high current densities.

Inventive Principle:
Principle #31Porous materials

3Productivity

If existing PEC reactors are used, then small volumes of high conductivity liquids can be treated, but they cannot handle continuous flows of low conductivity water

Engineering Contradiction:
Improvewater treatment volumeVSAvoidwater conductivity range
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent designs a universal PEC reactor system that can treat both high and low conductivity waters, as well as handle both batch and continuous flow modes. The reactor's modular design and optimized electrode configuration allow it to adapt to different water types and flow conditions, making it versatile for various water treatment applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention adjusts operational parameters including current density, flow rate, and electrode spacing based on water conductivity to optimize performance. For low conductivity waters, the system modifies electrical parameters to maintain effective charge carrier generation, while for high conductivity waters, it adjusts to prevent excessive heating and maintain efficiency across a wide conductivity range.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If chlorination is used for water treatment, then disinfection can be achieved, but it produces harmful byproducts and is ineffective against certain bacteria and viruses

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidchemical byproducts
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs photoelectrocatalytic oxidation that generates highly reactive hydroxyl radicals and other reactive oxygen species through the combined action of UV light and electric current on the photocatalyst surface. These strong oxidants achieve effective disinfection against all microorganisms including chlorine-resistant species without forming harmful chemical byproducts, replacing traditional chlorination with a cleaner oxidation process.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combined process increases disinfection efficiency by up to 75% compared to individual technologies, effectively treating a wide range of microorganisms, including chlorine-resistant bacteria, with reduced maintenance and energy consumption.

Implementation Method 1

The first UV light source is arranged on a first side of the electrooxidation reactor and facing the outer side surface of the first outermost electrode of the electrooxidation reactor

Methodology Applied
Scientific EffectPhotoexcitation: Photovoltaic Effect

Implementation Method 2

The PEC reactor combines electrochemical oxidation (electrooxidation) and photocatalysis techniques within the same reaction chamber

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 3

The positively charged holes migrate to the photocatalyst surface where they directly oxidize the organic pollutant

Methodology Applied
Scientific EffectPhotocatalytic oxidation: Photo-oxidation

Implementation Method 4

The combination of these technologies also presents synergies that increase the overall disinfection power of the PEC reactor herein disclosed

Methodology Applied
Scientific EffectElectrochemical generation of reactive oxygen species: Electrolysis

Data Source

PatentEP4667422A1A photoelectrocatalytic reactor for sanitizing water and a method for sanitizing a water mass
Publication Date: 2025.12.24 URTECH WATER SL
  • EP4667422A1 patent drawingFigure 1A~1B
  • EP4667422A1 patent drawingFigure 1C~1D
  • EP4667422A1 patent drawingFigure 1E~1F

AI summary

The disclosure refers to a photoelectrocatalytic reactor for sanitizing water that comprises a reaction chamber, an electrooxidation reactor arranged inside the reaction chamber and a UV light source. The electrooxidation reactor comprises a plurality of alternated laminar-shaped anodes and cathodes connected to a current source, wherein an outer side surface of a first outermost anode of the electrooxidation reactor is covered with titanium dioxide. The UV light source is located on a first side of the electrooxidation reactor and facing the outer side surface of the first outer outermost anode of the electrooxidation reactor, the first ultraviolet light source comprising UV light emitting diodes arranged. The electrooxidation reactor defines a first reaction volume in which electrooxidation is carried out and the UV light source and the outer side surface of the first outermost anode define a second reaction volume in which heterogeneous photocatalysis is carried out.