TiO2 Quantum Dot Photocatalyst on Silica for Visible Light Decomposition

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Solution Overview

Problem

Existing TiO2 photocatalyst materials require high-energy UV light sources for activation, are quickly deactivated under visible light, and have inefficient synthesis processes that are time-consuming and resource-intensive.

Innovation Solution

A photocatalyst material composed of silica with nanopores and quantum dots (TiO2 and TiO2−x) is synthesized using a low-temperature atmospheric pressure plasma process, enabling activation under visible light and UV-A, with a rapid synthesis time of less than 10 minutes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If TiO2 photocatalyst material is used under UV light, then photocatalytic activation occurs, but high energy usage is required to decompose harmful substances

Engineering Contradiction:
Improveenergy usageVSAvoidphotocatalytic activation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses composite materials by combining TiO2 quantum dots with silica support material having specific pore structures. This composite structure allows the photocatalyst to maintain activation under lower energy light sources while preserving catalytic functionality, thus reducing energy usage without sacrificing reliability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical and chemical parameters of TiO2 by synthesizing quantum dots with specific size ranges (2-10 nm) and controlling their crystalline structure. These parameter changes enable the material to respond to lower energy photons while maintaining catalytic activity, resolving the contradiction between energy usage and photocatalytic activation

Inventive Principle:
Principle #35Parameter changes

2Productivity

If TiO2 is doped with metal elements or combined with nano materials to increase catalytic efficiency, then fast organic substance decomposition ability is achieved, but material safety is compromised as the catalyst is quickly deactivated in visible light

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoidmaterial safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs porous silica material with specific pore size distributions (2-10 nm) as a support for TiO2 quantum dots. The porous structure provides high surface area for catalyst dispersion and active sites while the silica matrix protects the TiO2 from deactivation, maintaining both high catalytic efficiency and material safety under visible light conditions

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates local quality differences by having TiO2 quantum dots distributed within the porous silica structure, where the silica provides structural stability and protection in certain regions while TiO2 provides catalytic activity in other regions. This spatial differentiation maintains both productivity and reliability

Inventive Principle:
Principle #3Local quality

3Productivity

If hydrothermal synthesis method is used to synthesize TiO2, then photocatalyst material is produced, but synthesis time is long (12 to 24 hours) and large amount of metal precursors are required

Engineering Contradiction:
Improvesynthesis speedVSAvoidsynthesis time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the hydrothermal synthesis method (which relies on high temperature and pressure mechanical conditions) with a photo-assisted synthesis approach using UV irradiation. This substitution dramatically reduces synthesis time from 12-24 hours to a few hours while decreasing the amount of metal precursors needed, thus improving productivity without significant time loss

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Illumination intensity

If TiO2 photocatalyst is used under visible light, then activation is achieved, but the catalyst is quickly deactivated and material safety is reduced

Engineering Contradiction:
Improvevisible light activationVSAvoidcatalyst stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent creates a composite material where TiO2 quantum dots are supported on silica with specific pore structures. This composite structure enables visible light activation through the TiO2 while the silica matrix provides structural stability and prevents catalyst deactivation, thereby maintaining reliability under visible light illumination

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses a silica support matrix that can be easily synthesized and provides a stable framework for TiO2 quantum dots. This support structure acts as a protective environment that extends the lifespan of the catalyst under visible light, preventing quick deactivation while maintaining activation capability

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material achieves high-efficiency photocatalytic decomposition of organic hazardous substances, including methylene blue and tetramethylammonium hydroxide, under low-light and visible light conditions, with improved stability and reusability.

Implementation Method 1

utilizing a low-temperature and atmospheric pressure plasma synthesis method

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

exhibits high-efficiency photocatalytic performance under a wide range of light sources, including low-light and visible light, and UV-A

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

high-efficiency photocatalytic decomposition of organic hazardous substances

Methodology Applied
Scientific EffectPhotocatalysis: Photo-oxidation

Data Source

PatentUS20250205697A1Highly efficient photocatalyst material for decomposing organic hazardous substances and method for synthesizing same
Publication Date: 2025.06.26 KOREA INST OF ENERGY TECH
  • US20250205697A1 patent drawing
  • US20250205697A1 patent drawing
  • US20250205697A1 patent drawing

AI summary

An embodiment of the disclosure provides a highly efficient photocatalyst material for decomposing organic hazardous substances, the highly efficient photocatalyst material including: silica having micropores formed; and a quantum dot substance surrounding the silica, wherein the quantum dot substance is coexistence of a TiO2 quantum dot and a TiO2−x quantum dot, and the X is a real number greater than 0 and less than 2.