Pneumatic Tire Bead Reinforcement with Recess Cooling

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Solution Overview

Problem

The existing pneumatic tire designs with reinforcing layers on the bead portions tend to concentrate strain near the outermost ends, leading to damage such as ply loose, which reduces bead durability.

Innovation Solution

The design incorporates a pair of bead portions with a carcass ply and turn-up portions, featuring bead reinforcing layers that extend radially to cover the outermost ends, along with a recess row on the outer surface to generate turbulent flow and cool the area, reducing damage and improving durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If bead reinforcing layers are provided on the bead portions to improve bead durability, then bead strength is improved, but strain concentrates near the outermost ends of the reinforcing layers causing damage such as ply loose

Engineering Contradiction:
Improvebead strengthVSAvoidbead durability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies local quality by providing recesses at specific locations on the outer surface of the bead portion, specifically at the outermost ends of the bead reinforcing layers. These recesses create localized turbulent flow and cooling effects only where strain concentration and heat generation occur, rather than uniformly treating the entire bead portion. This targeted approach addresses the strain concentration problem at critical locations while maintaining the overall strength provided by the reinforcing layers.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The recesses act as intermediaries that facilitate heat dissipation from the bead reinforcing layers. By creating turbulent flow in the recesses, the patent introduces a cooling mechanism that mediates between the heat-generating reinforcing layers and the surrounding environment, preventing temperature buildup that contributes to damage at the outermost ends.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the outermost ends of bead reinforcing layers are cooled to suppress damage, then bead durability is improved, but the structure becomes more complex

Engineering Contradiction:
Improvebead durabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the cooling function by providing multiple recesses at different locations on the outer surface of the bead portion, rather than using a single complex cooling system. Each recess is a simple structural feature that independently contributes to turbulent flow and cooling. This segmentation approach distributes the cooling function across multiple simple elements, avoiding the need for a single complex cooling mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The recesses are formed as integral parts of the tire structure during the vulcanization process, requiring no separate cooling system or additional components. The turbulent flow cooling is achieved passively through the geometric features of the recesses themselves, utilizing the natural flow of air or fluid around the rotating tire. This self-service approach eliminates the need for external cooling devices, maintaining structural simplicity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses damage to the bead portions by cooling the outermost ends of the reinforcing layers, enhancing bead durability while maintaining rolling resistance and stiffness, as demonstrated by improved durability and reduced temperature of the bead portions.

Implementation Method 1

the inventor, through diligent research, has found that such a damage in the vicinity of the reinforcing layers can be suppressed by generating a turbulent flow around the one or more bead portions when the tire is running to cool the vicinity of the outermost ends of the reinforcing layer

Methodology Applied
Scientific EffectTurbulent flow: Turbulence

Data Source

PatentUS11518199B2Pneumatic tire
Publication Date: 2022.12.06 SUMITOMO RUBBER INDUSTRIES LTD
  • US11518199B2 patent drawing
  • US11518199B2 patent drawing
  • US11518199B2 patent drawing

AI summary

A pneumatic tire includes a pair of bead portions each having a respective bead core therein, a carcass extending between the bead portions and including a carcass ply that includes a main portion extending between the bead cores and a pair of turn-up portions turned up around the bead cores, and a pair of bead reinforcing layers being disposed outward in the tire axial direction of the turn-up portions so as to cover outermost ends in a tire radial direction of the turn-up portions. An outer surface of at least one of the bead portions is provided with a recess row including a plurality of recesses spaced in a tire circumferential direction, and in the at least one of the bead portions, an outermost end of the bead reinforcing layer is located outwardly in the tire radial direction of outermost ends of the plurality of recesses.