Pneumatic Tire Conductive Linear Member for Electrostatic Discharge
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Solution Overview
Problem
The increasing silica content in tire rubber compounds, while improving fuel economy, reduces the electrostatic suppression performance of pneumatic tires due to silica's insulating properties, leading to decreased electrical conductivity and ineffective static electricity discharge.
Innovation Solution
Incorporating an electrically conductive portion with a linear structure, made of conductive material having a line resistivity of less than 1×10^8 Ω/cm, that extends continuously from the bead portion to the belt layer, ensuring an efficient conductive path for electrostatic discharge.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If the amount of silica contained in rubber compounds is increased to improve fuel economy, then rolling resistance is reduced, but electrical conductivity decreases and electrostatic suppression performance deteriorates
Solution Approach 1:
The tire structure is segmented into multiple functional layers with distinct electrical conductivity characteristics. The tread rubber contains electrically conductive filler particles forming a conductive network, while the undertread provides an additional conductive path. This segmentation allows the tread to maintain low rolling resistance with silica while still achieving electrostatic suppression through the conductive network in the tread and undertread layers.
Solution Approach 2:
The tread rubber and undertread are formulated as composite materials containing multiple fillers including silica and electrically conductive filler particles. This composite structure combines the rolling resistance benefits of silica with the electrostatic suppression capabilities of conductive fillers, resolving the contradiction between fuel economy and electrostatic suppression performance.
2Reliability
If conventional electrically conductive layers are used to maintain electrostatic suppression, then static electricity discharge is achieved, but the conductive path may break down during manufacturing or service
Solution Approach 1:
The electrically conductive portion is designed with excessive action by providing both a tread rubber with conductive filler network and an undertread with conductive filler particles. This redundant conductive path structure ensures that if one path breaks during manufacturing or service, alternative paths remain available to maintain electrostatic suppression performance.
Solution Approach 2:
Different regions of the tire are assigned different electrical conductivity properties. The tread rubber contains conductive filler particles concentrated in specific areas to form localized conductive networks, while the undertread provides additional localized conductive paths. This local quality approach creates multiple redundant conductive pathways that enhance the durability and reliability of the electrostatic suppression function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances the electrostatic suppression performance by maintaining electrical conductivity and reducing tire rolling resistance, while preventing breakdown during manufacturing and service.
Implementation Method 1
an electrically conductive portion extending continuously at least from a bead portion to the belt layer; wherein the electrically conductive portion has a linear structure, the linear structure including an electrically conductive linear member made of a linear electrically conductive material with an electric line resistivity of less than 1×10^8 Ω/cm
Data Source
AI summary
A pneumatic tire is provided with an electrically conductive portion at least extending continuously from a bead portion to a belt layer. The electrically conductive portion has a linear structure. The linear structure includes an electrically conductive linear member linearly formed of electrically conductive material with an electrical line resistivity of less than 1×10{circumflex over ( )}8 Ω/cm. The electrically conductive portion ensures an electrically conductive path from the bead portion to the belt layer.


