Tire Pressure Adjustment System with Flow Resistance Measurement

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Solution Overview

Problem

Conventional tire pressure monitoring and adjustment systems for agricultural vehicles are inefficient, as they cannot automatically adjust tire pressure to different settings for tires of varying sizes and pressures without user intervention, and require time-consuming pressure equalization and measurement processes.

Innovation Solution

A method that allows air to flow between the tire and a high-pressure reservoir, measures air pressure at separated points, and uses a calibration function to estimate tire pressure, enabling precise adjustment of tire pressure to any desired level between the reservoir and ambient pressure without interrupting the air flow, allowing for simultaneous adjustment of different tires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a common distribution line connects all tires to a single accumulator, then the system structure is simple, but it cannot adjust different tire pressures independently for tires of different sizes

Engineering Contradiction:
Improvesystem structureVSAvoidtire pressure adjustment flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent divides the common distribution line into separate lines for front and rear tires, with independent control valves for each tire. This segmentation allows each tire to be adjusted independently to different pressure levels, resolving the contradiction between simple structure and flexible pressure adjustment.

Inventive Principle:
Principle #1Segmentation

2Extent of automation

If pressure sensors are arranged on both sides of a throttle to detect air flow direction, then the system can detect pressure equalization, but it cannot measure the actual tire pressure value

Engineering Contradiction:
Improvepressure equalization detectionVSAvoidtire pressure measurement accuracy
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The patent introduces a capillary tube as an intermediary element between the tire and the pressure sensor. The capillary tube creates a pressure drop that allows the sensor to measure a pressure difference, which can be used to calculate the actual tire pressure. This resolves the contradiction by enabling precise pressure measurement while maintaining automated detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the distribution line is flooded with compressed air from the tire for pressure measurement, then the measurement can be performed, but the air flow interruption lengthens the pressure adjustment process

Engineering Contradiction:
Improvepressure measurement capabilityVSAvoidpressure adjustment time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent enables continuous air flow through the distribution line while simultaneously performing pressure measurements. The capillary tube allows pressure sensing without interrupting the air flow, so pressure adjustment and measurement occur concurrently, eliminating time loss and resolving the contradiction.

Inventive Principle:
Principle #20Continuity of useful action

4Measurement precision

If tire pressure is adjusted manually with user intervention, then precise pressure control is possible, but the adjustment process requires significant user time and effort

Engineering Contradiction:
Improvepressure control accuracyVSAvoiduser intervention time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements an automated feedback control system where pressure sensors continuously monitor tire pressure, and control valves automatically adjust pressure based on sensor readings and target pressure values. This eliminates manual user intervention while maintaining precise pressure control, resolving the contradiction between accuracy and time consumption.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and precise tire pressure adjustment, reducing the time required for pressure changes and allowing for independent pressure settings for each tire, optimizing energy efficiency and minimizing soil compaction.

Implementation Method 1

measuring an air pressure - hereinafter referred to as tire side - at a tire-side measuring point of the line, which is separated from the reservoir and from the tire by a flow resistance

Methodology Applied
Scientific EffectFlow resistance: Pressure Drop

Data Source

PatentEP2664466B1Method for detecting and adjusting the pressure in a pneumatic tyre
Publication Date: 2016.06.29 CLAAS SELBSTFAHRENDE ERNTEMASCHINEN GMBH
  • EP2664466B1 patent drawingFigure 1
  • EP2664466B1 patent drawingFigure 2
  • EP2664466B1 patent drawing

AI summary

A method for measuring the pressure in a pneumatic tire comprises the following steps: a) allowing air to flow through a line (7) connecting the pneumatic tire (9) to a pressure reservoir (4), b) measuring a tire-side air pressure (p15) at a tire-side measuring point (15) of the line (7), which is separated from the reservoir (4) and the tire (9) by a flow resistance, c) estimating the tire pressure (prad) using a calibration function that has the tire-side air pressure (P16) and a reservoir-side air pressure (p15) as variables