Tire Pressure Sensor Elastic Telescopic Valve Assembly

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Solution Overview

Problem

Current tire pressure sensors require complex and time-consuming installation processes, necessitating additional tools like torque wrenches, which increases costs and difficulties.

Innovation Solution

A tire pressure sensor design featuring a valve assembly with an elastic telescopic structure that automatically extends and retracts, allowing for easy installation between clamping surfaces without the need for additional tools, utilizing metal and rubber rod sleeves for different specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the valve and sensor are connected through a threaded fastener, then the connection is secure and reliable, but the installation process becomes complex and time-consuming requiring additional tools

Engineering Contradiction:
Improveconnection reliabilityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The valve assembly is divided into separate components (valve body, sensor assembly, locking mechanism) that can be independently manufactured and assembled. The locking mechanism is segmented into movable locking elements that engage with slots in the sensor assembly, allowing for tool-free attachment while maintaining secure connection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve assembly incorporates a self-locking mechanism where the locking elements automatically engage with the sensor assembly slots upon insertion, eliminating the need for external tools like torque wrenches. The design enables the components to secure themselves through their own structural features.

Inventive Principle:
Principle #25Self-service

2Strength

If traditional threaded fasteners are used to connect valve and sensor, then the connection strength is sufficient, but the installation time increases and additional tools are required

Engineering Contradiction:
Improveconnection strengthVSAvoidinstallation time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The locking mechanism employs movable locking elements that can dynamically transition between engaged and disengaged states. During installation, the locking elements automatically move into the slots of the sensor assembly, providing immediate mechanical interlocking without requiring time-consuming threading operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking mechanism serves as an intermediary element between the valve body and sensor assembly. This intermediate component facilitates quick connection by providing pre-formed engagement features (slots and locking elements) that eliminate the need for threaded fasteners while maintaining connection strength.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If threaded fasteners are used for valve and sensor connection, then the assembly is secure, but the device complexity and cost increase due to requiring torque wrenches

Engineering Contradiction:
Improveassembly securityVSAvoidinstallation tool complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The valve assembly incorporates a self-locking mechanism where the locking elements automatically engage with the sensor assembly slots upon insertion, eliminating the need for external tools like torque wrenches. The design enables the components to secure themselves through their own structural features.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the locking function from separate external tools (torque wrenches and threaded fasteners) and integrates it directly into the valve assembly structure. The locking elements are built-in components that perform the securing function without requiring external intervention or specialized tools.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates convenient and tool-free installation of the valve and sensor assemblies, reducing installation time and costs while ensuring secure connection.

Implementation Method 1

an elastic telescopic structure mounted to the mounting portion, wherein the elastic telescopic structure elastically extends and retracts on at least one side of the mounting portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11254172B2Tire pressure sensor with elastic telescopic valve assembly
Publication Date: 2022.02.22 AUTEL INTELLIGENT TECHNOLOGY CORP LTD
  • US11254172B2 patent drawing
  • US11254172B2 patent drawing
  • US11254172B2 patent drawing

AI summary

The invention relates to the field of tire pressure detection technologies, and discloses a tire pressure sensor including: a valve assembly including a mounting portion and an elastic telescopic structure mounted to the mounting portion, the elastic telescopic structure elastically extending and retracting on at least one side of the mounting portion; a sensor assembly having two opposite clamping surfaces, at least one of the two clamping surfaces being provided with a locking hole, the mounting portion being located between two of the clamping surfaces, and the elastic telescopic structure being inserted into the locking hole. After the elastic telescopic structure is shortened, the mounting portion of the valve assembly may be inserted between the two clamping surfaces. When the mounting portion of the valve assembly is located between the two clamping surfaces, the elastic telescopic structure may be extended and inserted into the locking hole automatically, so that the valve assembly and the sensor assembly may be installed conveniently, and no additional tools are required.