Tire Pressure Valve Assembly with Segmented Chambers

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Solution Overview

Problem

Existing tire pressure management systems require complex and expensive wheel valves that decrease tire pressure slowly, which is not suitable for certain applications where a more robust pressure reduction is needed.

Innovation Solution

A valve assembly with a housing containing multiple chambers and pistons that allow for selective fluid communication, enabling rapid pressure reduction by switching between measurement, inflate, and deflate states based on pressure differences, allowing for efficient tire pressure management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If existing wheel valves are used to decrease tire pressure, then tire pressure can be reduced, but the pressure reduction is slow and not robust enough for certain applications

Engineering Contradiction:
Improvepressure reduction speedVSAvoidrobustness of pressure reduction
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The valve assembly is divided into multiple chambers (first chamber, second chamber, third chamber) with separate inflate and deflate pistons that can operate independently. This segmentation allows simultaneous or sequential inflation and deflation operations, enabling rapid and robust pressure reduction while maintaining system reliability.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If existing wheel valves are used to decrease tire pressure, then pressure reduction is achieved, but the valve assembly is complex and expensive to manufacture

Engineering Contradiction:
Improvemanufacturing cost and complexityVSAvoidpressure reduction speed
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The invention uses pneumatic pressure differentials to automatically control valve operation. The inflate and deflate pistons are actuated by pressure differences between chambers, eliminating the need for complex electronic controls, motors, or sensors. This pneumatic actuation mechanism simplifies manufacturing while enabling rapid pressure reduction through the selective opening of inflate and deflate ports.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The valve assembly provides a more robust and cost-effective means to decrease tire pressure quickly and efficiently, suitable for various vehicle types and applications, including light, commercial, and off-highway vehicles.

Implementation Method 1

At a first pressure, the second chamber is in direct fluid communication with the first chamber and, at a second pressure, the second chamber is in direct fluid communication with the third chamber

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

The deflate piston selectively permits or prevents fluid communication between the second chamber and the third chamber

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS10625543B2Valve assembly for a tire pressure management system
Publication Date: 2020.04.21 DANA HEAVY VEHICLE SYSTEMS GROUP LLC
  • US10625543B2 patent drawing
  • US10625543B2 patent drawing
  • US10625543B2 patent drawing

AI summary

A valve assembly for a tire pressure management system includes a housing. A first chamber (32) is provided in the housing. A second chamber (38) is provided in the housing. The second chamber is selectively in fluid communication with the first chamber. A third chamber (44) is provided in the housing. The third chamber is selectively in fluid communication with the second chamber. A deflate piston (120) is at least partially provided in the third chamber and the second chamber. The deflate piston (120) selectively permits or prevents fluid communication between the second chamber and the third chamber. An inflate piston (72) is attached to the deflate piston (120). The inflate piston (72) is at least partially provided in the second chamber and the first chamber. The inflate piston (72) selectively permits or prevents fluid communication between the first chamber and the second chamber. At a first pressure, the second chamber is in direct fluid communication with the first chamber and, at a second pressure, the second chamber is in direct fluid communication with the third chamber. The second pressure is greater than the first pressure and the first pressure is greater than an initial pressure.