Pneumatic Tire Tread Round Chamfers for Early Wear Control

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Solution Overview

Problem

Pneumatic tires experience rapid changes in ground contact shape and uneven wear in the early period, leading to deterioration of traction performance due to sharp edges and lack of chamfers on end edges of grooves.

Innovation Solution

The tire features round chamfers arc-shaped in cross section connected to the end edges of lands along the tire circumferential direction, dispersing contact pressure and reducing wear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If plane chamfers or no chamfers are provided on end edges of lands, then manufacturing is simpler, but ground contact shape changes rapidly and wear becomes uneven in early period

Engineering Contradiction:
Improvechamfer processing simplicityVSAvoidwear uniformity and ground contact stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies curvature by forming round chamfers with a specific radius of curvature (0.5mm to 2.0mm) on the end edges of lands. This curved geometry replaces the conventional plane chamfer or sharp edge, distributing contact pressure more evenly across the land edge. The rounded profile prevents stress concentration at sharp corners, thereby suppressing uneven wear and rapid ground contact shape changes during early tire wear while maintaining manufacturing feasibility through standard molding processes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If round chamfers are provided on end edges, then wear uniformity improves, but traction performance may deteriorate due to reduced edge sharpness

Engineering Contradiction:
Improvewear uniformityVSAvoidtraction performance deterioration
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by providing round chamfers selectively on specific end edges of lands (those extending in the tire circumferential direction) while maintaining other land features. The chamfer radius is optimized within a specific range (0.5mm to 2.0mm) to achieve the right balance: large enough to distribute pressure and prevent uneven wear, but small enough to preserve sufficient edge sharpness for traction. This localized application ensures wear uniformity without compromising the edge effect needed for grip.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If end edges are made sharp to maintain traction, then edge effect is enhanced, but pressure concentration causes rapid wear and ground contact shape change

Engineering Contradiction:
Improvetraction performanceVSAvoidwear resistance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent resolves this contradiction by introducing a controlled curvature (round chamfer) at the land end edges. The rounded profile with radius 0.5mm to 2.0mm eliminates stress concentration at sharp corners while preserving sufficient edge definition for traction. The curved surface distributes contact pressure along the rounded edge rather than concentrating it at a single point, thereby preventing rapid wear and ground contact shape changes while maintaining the edge effect necessary for grip through mechanisms like edge cutting and rubber deformation.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS20250296391A1Pneumatic tire
Publication Date: 2025.09.25 TOYO TIRE CORP
  • US20250296391A1 patent drawing
  • US20250296391A1 patent drawing
  • US20250296391A1 patent drawing

AI summary

A tire includes a tread having a plurality of lands and a plurality of grooves. A round chamfer that is arc-shaped in cross section is connected to at least one end edge located on one end of the ground contacting surface of at least one of the lands in the tire axial direction and extending along the tire circumferential direction.