Off-Road Tire Shoulder Block Stepping for Traction and Wear

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Pneumatic tires with tread patterns designed for off-road use suffer from uneven wear and reduced block rigidity due to acute angled block ends, compromising traction performance.

Innovation Solution

A pneumatic tire design featuring blocks with acute angled ends formed with a narrowing distal end and a stepped shape, including a tilted surface with a maximum length extending outward from the block, to enhance traction while suppressing uneven wear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If part of each block is formed with a portion protruding outward at an acute angle to increase engagements with mud and rocks, then traction performance is improved, but block rigidity is locally reduced making the block more susceptible to uneven wear

Engineering Contradiction:
Improvetraction performanceVSAvoidblock rigidity
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent applies local quality by creating a stepped shape with three or more steps at the block end, where each step has different geometric characteristics. The first step maintains the acute angle for traction, while subsequent steps provide progressively larger surfaces that reinforce block rigidity and distribute stress, preventing uneven wear while preserving the protruding portion's engagement capability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The block end is segmented into multiple steps (three or more), dividing the originally continuous acute-angled surface into discrete levels. This segmentation allows different portions of the block end to serve different functions: the first step engages with terrain for traction, while the second and third steps provide structural reinforcement and stress distribution to maintain block rigidity

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a portion of a block is formed at an acute angle to have a pointed shape, then the number of engagements with mud, rocks and terrain is increased, but uneven wear of the block increases due to reduced block rigidity

Engineering Contradiction:
Improveengagements with terrainVSAvoiduniformity of wear
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The stepped shape creates local quality variations at the block end, where the first step provides the acute-angled pointed shape for terrain engagement, while the second and third steps provide progressively larger surfaces with different geometric properties that distribute contact stresses and reduce uneven wear through localized reinforcement

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The block end surface is segmented into three or more distinct steps, allowing the first step to specialize in terrain engagement while the subsequent steps specialize in stress distribution and wear prevention, thereby separating the conflicting functions of adaptability and wear uniformity into different spatial zones

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20260014818A1Pneumatic tire
Publication Date: 2026.01.15 TOYO TIRE CORP
  • US20260014818A1 patent drawing
  • US20260014818A1 patent drawing
  • US20260014818A1 patent drawing

AI summary

In a pneumatic tire, a first shoulder block includes a corner formed at an acute angle to have a narrowing distal end. A stepped shape with three or more steps is formed at the corner of the first shoulder block. The stepped shape is formed at a second step from a contact area side of the first shoulder block, and has a tilted surface with a maximum length among the steps constituting the stepped shape, the length extending outward from the block.