Tire Shoulder Recess Structure for Lower Drag and Stability

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Solution Overview

Problem

Existing vehicle tires face a challenge in reducing air resistance while maintaining the stability of the tire shoulder, as previous designs that reduce air resistance often compromise the structural integrity of the tire shoulder.

Innovation Solution

The tire shoulder incorporates identically shaped spherical surface segment recesses arranged in rows, with reinforcing elements and support structures that maintain stability and reduce air resistance by optimizing material distribution and shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If cutouts are made in the tire shoulder to reduce air resistance, then air resistance is reduced, but the stability of the tire shoulder is weakened

Engineering Contradiction:
Improveair resistanceVSAvoidtire shoulder stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The tire shoulder is divided into multiple functional layers: a smooth tire shoulder for aerodynamics, a reinforcing element for structural stability, and a support structure with recesses for optimized material distribution. This segmentation allows each layer to fulfill its specific function without compromising overall stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tire shoulder employs a composite structure combining different material configurations: the smooth tire shoulder material, the reinforcing element material, and the support structure material. This composite approach enables simultaneous achievement of aerodynamic efficiency and structural integrity.

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If material is removed from the tire shoulder to reduce weight, then rolling resistance is reduced, but the stability of the tire shoulder is compromised

Engineering Contradiction:
Improvetire weightVSAvoidtire shoulder stability
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

Material is selectively removed only in specific regions where it is not critically needed for structural integrity. The support structure contains recesses that remove material locally to reduce weight, while the reinforcing element and smooth tire shoulder maintain full material presence in critical load-bearing and aerodynamic zones.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The tire shoulder is segmented into regions with different material densities: the smooth tire shoulder maintains full thickness for aerodynamics, the support structure has selective material removal through recesses for weight reduction, and the reinforcing element provides targeted reinforcement. This segmentation enables optimized weight distribution.

Inventive Principle:
Principle #1Segmentation

3Weight of moving object

If the smooth tire shoulder is made with less material to reduce weight, then rolling resistance is reduced, but protection from abrasion is diminished

Engineering Contradiction:
Improvetire weightVSAvoidabrasion resistance
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The tire shoulder uses a composite structure where the smooth tire shoulder is combined with a reinforcing element and support structure. This composite design allows the smooth tire shoulder to be made thinner for weight reduction while the reinforcing element and support structure provide the necessary abrasion resistance and structural integrity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Reinforcement and protection are applied locally where abrasion and structural demands are highest. The reinforcing element and support structure are positioned specifically in regions requiring enhanced durability, allowing the smooth tire shoulder to be minimized in weight-critical areas while maintaining overall reliability.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4674643A1Tread and vehicle tire with tread
Publication Date: 2026.01.07 CONTINENTAL REIFEN DEUTSCHLAND GMBH
  • EP4674643A1 patent drawingFigure 1
  • EP4674643A1 patent drawingFigure 2
  • EP4674643A1 patent drawingFigure 3

AI summary

Tread (1) for a vehicle tire (2), comprising a tread surface (3) and a tire shoulder (4), wherein the tire shoulder (4) has a number of identically shaped recesses (5) arranged in a series parallel to the tread surface (3), wherein the recesses (5) have the shape of a spherical surface segment, wherein the tire shoulder (4) has a reinforcing element (6) and a support structure (7) supporting the reinforcing element (6), wherein the recesses (5) are formed in the support structure (7) and a maximum depth of the recesses (5) is less than or equal to a height of the support structure (7).