Tire Sidewall Elastomer Composition for Impact Resistance and Stain Control
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Solution Overview
Problem
Conventional tyre outer sidewalls face challenges with resistance to external attacks such as impacts and tears, and suffer from staining issues due to the migration of anti-ozonants, while being costly and heavy due to metal reinforcement, and having suboptimal cracking resistance from natural rubber/polybutadiene compositions.
Innovation Solution
A tyre outer sidewall composition featuring a thermoplastic elastomer matrix with a glass transition temperature of less than or equal to −50° C, comprising synthetic diene elastomers, crosslinking systems, and reinforcing fillers, which prevents penetration and minimizes staining without metal reinforcement, thereby enhancing flexibility and reducing production costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If metallic protective plies are used to resist external attacks, then resistance to impacts and tears is improved, but weight and cost increase
Solution Approach 1:
The patent changes the material parameters by using thermoplastic elastomers with specific glass transition temperatures (≤-50°C) and specific molecular structures instead of metallic strands, achieving comparable protective properties through different material physics
Solution Approach 2:
The invention creates a composite elastomeric system combining thermoplastic elastomers with synthetic diene elastomers to achieve the protective function previously requiring metal reinforcement, eliminating the need for metallic protective plies
2Strength
If metallic protective plies are used to resist external attacks, then resistance to impacts and tears is improved, but manufacturing cost increases
Solution Approach 1:
The patent changes the material parameters by using thermoplastic elastomers with specific glass transition temperatures (≤-50°C) and specific molecular structures instead of metallic strands, achieving comparable protective properties through different material physics
Solution Approach 2:
The invention creates a composite elastomeric system combining thermoplastic elastomers with synthetic diene elastomers to achieve the protective function previously requiring metal reinforcement, eliminating the need for metallic protective plies
3Reliability
If anti-ozonants are added to prevent cracking, then resistance to ozone-induced cracking is improved, but staining of the sidewall surface worsens
Solution Approach 1:
The patent changes the chemical parameters by using specific thermoplastic elastomer compositions with controlled anti-ozonant content and specific molecular structures that reduce anti-ozonant migration while maintaining cracking resistance
Solution Approach 2:
The invention creates a composite system where thermoplastic elastomers work synergistically with synthetic diene elastomers to provide ozone resistance through the thermoplastic component while minimizing staining
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides improved resistance to external attacks, reduced staining, and enhanced flexibility, leading to a more durable and cost-effective tyre sidewall with improved comfort and performance.
Implementation Method 1
one or more thermoplastic elastomers comprising at least one elastomer block and at least one thermoplastic block, the elastomer block(s) not denoting one or more polyisobutylene blocks; and one or more synthetic diene elastomers selected from butadiene polymers having a glass transition temperature of less than or equal to −50° C.
Implementation Method 2
said composition comprising at least one crosslinking system and one or more reinforcing fillers
Implementation Method 3
said composition comprising at least one crosslinking system and one or more reinforcing fillers
Data Source
AI summary
A tire has an outer sidewall, said outer sidewall comprising at least one composition based on an elastomeric matrix comprising: one or more thermoplastic elastomers comprising at least one elastomer block and at least one thermoplastic block, the elastomer block(s) not denoting one or more polyisobutylene blocks; and one or more synthetic diene elastomers selected from butadiene polymers having a glass transition temperature of less than or equal to −50° C.; said composition comprising at least one crosslinking system and one or more reinforcing fillers.