Tire Sidewall Insert Anchoring for Durable Custom Styling
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Solution Overview
Problem
Existing tire sidewall designs face issues with color fading, mechanical degradation, and complex manufacturing due to chemical migration and deformation, while existing inserts cause mechanical behavior changes and mounting challenges.
Innovation Solution
A tire design with anchoring means featuring a circumferential recess and protuberance in the sidewall, allowing for secure attachment of a sidewall insert without disrupting aerodynamics or increasing rolling resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If a coloured rubber composition is used to personalize the sidewall, then the design is personalized, but the coloured composition deteriorates over time due to chemical migration, deformation, and mechanical rubbing
Solution Approach 1:
The sidewall insert is separated from the main tire structure, allowing the decorative element to be independently manufactured and installed. This segmentation prevents chemical migration between different rubber compositions while maintaining design personalization.
Solution Approach 2:
The sidewall insert acts as an intermediary element between the tire and the aesthetic requirement. It provides the colored personalization without requiring the main tire rubber to be colored, thus avoiding the deterioration issues associated with colored rubber compositions.
2Shape
If a decorative ring is mounted between the bead and the rim, then personalization is achieved, but the mechanical behavior of the tire and vehicle is modified
Solution Approach 1:
The personalization is localized to the sidewall surface without affecting the internal structural components. The insert is positioned in the sidewall rather than between the bead and rim, ensuring that the mechanical behavior and stability of the tire-vehicle system remain unchanged.
3Shape
If a lining element covering at least one third of the sidewall surface is installed, then personalization is achieved, but the element deforms and detaches in zones of high deflection
Solution Approach 1:
Instead of covering a large portion of the sidewall, the insert is localized to specific areas away from high deflection zones. This selective placement maintains personalization while avoiding the deformation and detachment problems that occur in high-stress areas.
Solution Approach 2:
The anchoring means is pre-formed in the tire sidewall before the insert is installed. This preliminary preparation ensures proper positioning and secure attachment, preventing deformation and detachment during tire operation.
4Shape
If an insert is fixed by a recessed attachment means, then personalization is achieved, but mounting becomes difficult when the tire is inflated
Solution Approach 1:
Instead of having the insert fit into a recessed attachment means, the anchoring means is inverted to protrude from the sidewall surface. This inversion allows the insert to be easily mounted by sliding over the protruding anchoring elements, even when the tire is inflated.
5Shape
If chemical components migrate towards the coloured rubber composition, then the coloured means is achieved, but the coloured composition gradually loses colour
Solution Approach 1:
The colored sidewall appearance is achieved through a separate insert rather than coloring the main rubber composition. This segmentation prevents chemical migration from affecting the colored elements, as the insert is made from materials that do not undergo such migration.
Solution Approach 2:
The sidewall insert serves as an intermediary that provides the colored appearance without being part of the main rubber composition system. This eliminates the chemical interaction and migration issues that cause color loss in colored rubber compositions.
Data Source
AI summary
A tire (1) having at least one sidewall (3), intended to interact with a sidewall insert (9) by way of an anchor (6), and aims to personalize the design of the tire sidewall. The anchor has a recess (7) formed in an axially outer sidewall layer (30), with a protuberance (8), which is raised in relation to the recess bottom (71) and extends from the recess bottom (71) to the vicinity of the axially outer sidewall face (31) and the protuberance (8) has, in any meridian plane (YZ), a minimum width Lpmin in the vicinity of the recess bottom (71) so as to ensure the anchoring of the sidewall insert (9) intended to interact with the anchor (6).


