Tire-Embedded Wireless Tag Module for Recognition and Protection
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Solution Overview
Problem
Existing tire manufacturing methods face challenges in improving the recognition rate of short-range wireless communication tags inserted into tires and preventing damage from external forces.
Innovation Solution
A tire manufacturing method that involves forming a short-range wireless communication tag topping module by wrapping the tag in a topping member made of the same material as the tire body, and then inserting this module into a preset position within the tire body, thereby optimizing the tag's position and protection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the wireless communication tag is directly installed during the tire manufacturing process, then the installation process is simple, but the tag is damaged and the communication recognition rate is greatly reduced
Solution Approach 1:
The patent introduces a topping member as an intermediary component between the wireless communication tag and the tire body. This topping member wraps the tag to form a protected tag topping module, which is then inserted into the tire body. The intermediary structure prevents direct exposure of the tag to external forces while maintaining installation feasibility, thereby resolving the contradiction between installation simplicity and tag protection.
2Ease of manufacture
If the wireless communication tag is directly installed during the tire manufacturing process, then the installation process is simple, but the tag is damaged by external forces
Solution Approach 1:
The patent applies beforehand cushioning by wrapping the wireless communication tag with a topping member before insertion into the tire body. This pre-protection structure cushions the tag against external forces that may occur during tire manufacturing and usage, preventing direct damage while keeping the overall process relatively simple.
3Device complexity
If the wireless communication tag is directly installed, then no additional components are needed, but it is not easy to set an appropriate position and the communication recognition rate is reduced
Solution Approach 1:
The topping member serves as an intermediary that facilitates proper positioning of the wireless communication tag within the tire body. The tag topping module structure allows for controlled insertion at preset positions, ensuring the tag is located in an optimal position for communication recognition while maintaining reasonable structural complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method significantly enhances the recognition rate of the short-range wireless communication tag and protects it from external damage by integrating it within the tire body.
Implementation Method 1
heating a contact portion between a pair of topping members to be heat-sealed to each other so as to form the tag topping module
Data Source
AI summary
An embodiment may include a step (a) of manufacturing a tire body, a step (b) of allowing a short-range wireless communication tag to be topped so as to form a tag topping module, and a step (c) of inserting the tag topping module into a preset position of the tire body.