Tire Tread Tie Bar Segmentation for Mud Ejection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing tire designs with tie bars in lateral grooves do not adequately enhance mud performance and steering stability, particularly on muddy ground.

Innovation Solution

A tire tread design featuring circumferential and lateral grooves with raised groove bottoms forming tie bars that penetrate axially, enhancing block rigidity and mud volume retention, while maintaining non-contacting side walls and a minimum groove width of 2 mm to secure volume under load and forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a tie bar is formed in the lateral groove, then block rigidity is improved, but mud performance deteriorates

Engineering Contradiction:
Improveblock rigidityVSAvoidmud performance
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The tie bar is segmented by introducing groove portions that divide it into multiple sections. This segmentation reduces the continuous rigid structure's interference with mud ejection while maintaining enough rigidity to connect adjacent blocks. The groove portions create gaps that allow mud to pass through more easily, resolving the contradiction between rigidity and mud performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tie bar has non-uniform structure with groove portions at specific locations, creating local variations in rigidity. The groove portions are positioned to allow mud ejection while maintaining block connection rigidity where needed. This local quality adjustment optimizes both block rigidity and mud performance by having different structural characteristics in different regions of the tie bar.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If the groove portion width is increased to maintain volume, then mud performance is improved, but steering stability deteriorates

Engineering Contradiction:
Improvemud performanceVSAvoidsteering stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The groove portion width is set to a specific minimum (2 mm or more) rather than being maximized. This partial action provides sufficient space for mud ejection while avoiding excessive width that would compromise steering stability. The 2 mm threshold represents the optimal balance point where mud performance is adequately improved without over-compromising structural integrity for steering.

Inventive Principle:
Principle #16Partial or excessive action

3Stability of the object's composition

If the tie bar connects blocks rigidly, then steering stability is improved, but mud ejection capability deteriorates

Engineering Contradiction:
Improvesteering stabilityVSAvoidmud ejection capability
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The rigid tie bar connection is segmented by groove portions that create discontinuities. These segments maintain enough connection rigidity for steering stability while creating channels for mud ejection. The segmentation transforms the continuous rigid structure into a semi-rigid structure with built-in ejection pathways.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tie bar incorporates groove portions that create a porous or perforated structure, allowing mud to pass through the tie bar region. This porous characteristic enables mud ejection capability while the remaining solid portions of the tie bar maintain sufficient rigidity for steering stability.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS11597237B2Tire
Publication Date: 2023.03.07 SUMITOMO RUBBER INDUSTRIES LTD
  • US11597237B2 patent drawing
  • US11597237B2 patent drawing
  • US11597237B2 patent drawing

AI summary

A tire includes a tread formed with: circumferential grooves extending continuously in a tire circumferential direction; lateral grooves connecting the circumferential grooves in a tire axial direction; and blocks divided by the circumferential grooves and the lateral grooves. In the lateral groove, a groove bottom is raised to form a tie bar connecting the blocks in the tire circumferential direction. The tie bar is formed with a groove portion penetrating the tie bar in the tire axial direction. In a state where the tire is assembled to a regular rim, filled with a regular internal pressure, loaded with a regular load, and contacting a flat surface at a camber angle 0°, a side wall formed on the tie bar by the groove portion on one side in the tire circumferential direction does not contact a side wall on the other side in the tire circumferential direction.