Tire Tread Depth Prediction Using Accelerometer Vibration Analysis

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Solution Overview

Problem

Current methods for determining tire tread depth are often manual, infrequent, and lack real-time monitoring, making it difficult for vehicle operators to assess when tires need replacement, especially in adverse weather conditions.

Innovation Solution

An apparatus and method using an accelerometer to record acceleration data in multiple directions, segmenting it, generating power spectrum densities, and employing AI/ML models to predict tread depth status, allowing for automatic and continuous monitoring of tire tread depth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual inspection methods are used to determine tire tread depth, then device complexity is reduced, but measurement precision and monitoring frequency deteriorate

Engineering Contradiction:
Improvetread depth measurement precisionVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical inspection methods with an automated sensor-based system. An accelerometer mounted on the tire measures vibration signals, which are then processed through signal analysis algorithms to determine tread depth. This substitution of mechanical/manual measurement with automated sensing and computational analysis resolves the contradiction by achieving high measurement precision while maintaining manageable system complexity through the use of off-the-shelf sensors and standard signal processing techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If real-time monitoring is implemented using accelerometers and AI/ML models, then measurement precision and productivity are improved, but device complexity increases

Engineering Contradiction:
Improvemonitoring frequencyVSAvoiddata processing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs pre-trained AI/ML models that have been trained offline on labeled vibration data. During real-time operation, these pre-trained models directly process accelerometer signals to predict tread depth without requiring complex real-time training or adjustment. This preliminary action of training models in advance resolves the contradiction by enabling continuous real-time monitoring while keeping the onboard computational complexity manageable, as the heavy analytical work is performed beforehand during model training.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If continuous acceleration data collection is performed in multiple directions, then measurement precision is improved, but use of energy and device complexity increase

Engineering Contradiction:
Improvevibration signal accuracyVSAvoidaccelerometer power consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic sampling of acceleration data at optimized intervals rather than continuous recording. The system collects vibration signals at specific time intervals that are sufficient to capture the characteristic tread wear patterns while minimizing overall power consumption. This periodic measurement approach resolves the contradiction by maintaining measurement precision through adequate sampling frequency while significantly reducing energy usage compared to truly continuous data collection.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time, automatic determination of tire tread depth status, reducing the need for manual inspections and ensuring optimal tire performance and safety by predicting when tires need replacement.

Implementation Method 1

An example accelerometer 304 is fixed to an example radially inner surface 306 of the tire 200

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Implementation Method 2

generating power spectrum densities

Methodology Applied
Scientific EffectPower spectrum density analysis:

Data Source

PatentUS11458784B2Methods and apparatus to determine tire tread depth
Publication Date: 2022.10.04 FORD GLOBAL TECH LLC
  • US11458784B2 patent drawing
  • US11458784B2 patent drawing
  • US11458784B2 patent drawing

AI summary

Methods, Apparatus, and Articles of Manufacture are disclosed for determining a tread depth status of a tire of a vehicle, including an accelerometer interface to access acceleration data from an accelerometer associated with the tire, the acceleration data including first acceleration data indicative of acceleration in a first direction, second acceleration data indicative of acceleration in a second direction, and third acceleration data indicative of acceleration in a third direction, and a data segmenter to segment the first acceleration data into a first data segment, the second acceleration data into a second data segment, and the third acceleration data into a third data segment based on at least one of an acceleration cycle or a common time interval.