Heavy Duty Tire Tread Groove Design for Stone Ejection
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Solution Overview
Problem
Heavy duty tires face challenges in achieving better performance for wet grip, stone-biting resistance, and wear resistance, with existing designs often compromising on these aspects due to lack of lateral grooves and straight lug grooves that trap stones.
Innovation Solution
A heavy duty tire design featuring circumferentially extending main grooves with zigzag patterns, lateral grooves connecting zigzag grooves, and lug grooves with specific angles and depths to enhance traction, water drainage, and stone release, while maintaining center block rigidity and shoulder block wear resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If straight lug grooves are used, then the structure is simple, but stones are easily trapped at groove junctions and remain there in the long term
Solution Approach 1:
The lug grooves are designed with curved configurations instead of straight lines. Specifically, the lug grooves extend in curved paths between the main grooves, creating smooth transitions that prevent stone accumulation. The curved geometry eliminates sharp corners where stones would otherwise be trapped, allowing stones to be more easily ejected while maintaining structural simplicity.
2Device complexity
If no lateral groove is provided in the central region, then the structure is simpler, but wet grip performance deteriorates
Solution Approach 1:
The central region of the tread is divided into multiple center blocks by providing lateral grooves between the main grooves. This segmentation creates additional drainage pathways for water evacuation while maintaining the overall groove pattern. The lateral grooves in the central region work together with the main grooves to improve wet grip without significantly increasing complexity.
3Reliability
If groove depth is increased to improve drainage, then wet grip improves, but stone contact pressure increases
Solution Approach 1:
The groove depth and width are optimized locally at different positions. The lug grooves have specific depth and width ratios that are tailored to their location, creating optimal drainage while minimizing stone contact pressure. The groove dimensions vary throughout the tread pattern to balance water evacuation needs with stone ejection requirements.
4Strength
If center block rigidity is increased to maintain structural strength, then wear resistance improves, but drainage performance deteriorates
Solution Approach 1:
The center blocks are given five or more sided polygon shapes on their top surfaces, creating geometric configurations that enhance rigidity in multiple directions. This dimensional approach to block geometry allows the center blocks to maintain structural strength while the surrounding groove system provides adequate drainage pathways, separating the structural and drainage functions.
Data Source
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AI summary
A heavy duty tire includes a tread portion provided with a pair of circumferential main grooves (3) including at least one zigzag groove (6), lateral grooves (4) extending between the main grooves (3) to form center blocks (5) therebetween, and lug grooves (9); each lug groove (9) includes an axially inner portion (9B) connecting to the zigzag groove (6) while curving toward a first circumferential direction of the tire; the lug groove (9) has a first groove edge (E1) disposed on a side of the first circumferential direction and a second groove edge (E2) facing against the first groove edge; the first groove (E1) edge is connected to an axially outer groove edge (6e1) of the zigzag groove (6); the second groove edge (E2) is connected to an axially inner groove edge (6e2) of the zigzag groove (6); the lug groove (9) includes a constant groove width (WU), and a groove-bottom width (WL) smoothly decreasing axially inward from the tread edge towards the zig-zag groove (6)