Tire Tread Depth Sensor Using Inversion and Piezoelectric Deformation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for measuring tire tread depth during vehicle operation are unreliable and disruptive, especially when near the tread, and do not provide continuous monitoring, which can lead to increased braking distances and aquaplaning risks in wet conditions.

Innovation Solution

A device with sensor elements mounted on the inner side of the tire opposite the tread, which measure deformation characteristics of the tire contact area, allowing for continuous and reliable tread depth determination using a control and evaluation unit, and can be integrated with existing tire pressure measurement systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensors are arranged very close to the tread to measure tread depth during operation, then measurement reliability is improved, but the sensor becomes disruptive when changing a wheel

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidease of wheel changing
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sensor element is inverted from the conventional position outside the tread to inside the tire, specifically on the inner side of the tire in a region opposite the tread. This inversion allows the sensor to measure tread depth during operation without being disruptive when changing wheels, as it is integrated within the tire structure rather than mounted externally near the tread surface.

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If visual detection methods using transverse webs are used, then tread depth detection is simple, but it can only be detected visually from the outside at the vehicle and not continuously during operation

Engineering Contradiction:
Improvedetection simplicityVSAvoidcontinuous monitoring capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The mechanical visual detection system using transverse webs is replaced with an electronic sensor element that continuously measures tread depth during vehicle operation. The sensor element detects mechanical deformation of the tire and converts it into electrical signals that are processed by a control unit, providing continuous digital monitoring rather than intermittent visual inspection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If sensor elements are permanently mounted on the inner side of the tire, then continuous tread depth measurement during travel is achieved, but the device complexity increases

Engineering Contradiction:
Improvecontinuous measurement capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor element and control unit are designed to perform multiple functions: they measure tread depth by detecting tire deformation, and can be integrated with existing tire pressure measurement systems. This multi-functionality reduces overall system complexity by sharing components and infrastructure rather than creating entirely separate measurement systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures a simple, cost-effective, and reliable display of instantaneous tread depth, enabling timely tire replacement and reducing the risk of accidents due to low tread depth, while also providing data on tire wear and other parameters.

Implementation Method 1

at least one sensor element (10) which is designed to acquire data relating to a change in the deformation characteristic of the motor vehicle tire in the region of the tire contact area

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

the sensor element is embodied as a planar piezoelement or as a planar strain gauge

Methodology Applied
Scientific EffectPiezoelectric Effect: Piezoelectric Effect

Data Source

PatentUS8794058B2Device and method for measuring the tread depth of a motor vehicle tire
Publication Date: 2014.08.05 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US8794058B2 patent drawing
  • US8794058B2 patent drawing
  • US8794058B2 patent drawing

AI summary

A device and a method for measuring the tread depth of a motor vehicle tire. The device includes at least one sensor element which is configured to acquire data on a change of the deformation characteristics of the motor vehicle tire in the area of the tire contact area and can be fixed in the area of the inner side of the motor vehicle tire opposite the tread; and a control and evaluation unit for evaluating and processing the acquired data. The unit is data-connected to the at least one sensor element.