All-Season Tire Tread Layout for Snow Grip and Dry Rigidity

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Solution Overview

Problem

Existing all-season tires face a challenge in improving on-ice/on-snow performance while maintaining dry performance, as increasing sipe density can excessively decrease rigidity and impair dry performance.

Innovation Solution

A tire design with specific groove configurations and sipe densities in blocks, including first and second oblique grooves, shoulder and crown longitudinal grooves, and sipes in crown, shoulder, and middle blocks, ensuring sipe densities satisfy SDc > SDs and SDm > SDs, enhancing rigidity and friction on dry and icy/snowy roads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If more sipes are provided in the land regions of the tread portion, then on-ice/on-snow performance is improved, but rigidity of the land regions excessively decreases and dry performance is impaired

Engineering Contradiction:
Improveon-ice/on-snow performanceVSAvoidrigidity of land regions
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies local quality by differentiating sipe density across different block regions. Specifically, the first shoulder blocks have a first sipe density, the crown blocks have a second sipe density, and the first middle blocks have a third sipe density, where these densities are differently controlled to optimize both on-ice performance and dry performance. This localized differentiation allows high sipe density in shoulder blocks for snow performance while maintaining lower density in crown blocks for dry performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the tread portion into multiple functional blocks (shoulder blocks, crown blocks, middle blocks) with distinct sipe density characteristics. Each block type is independently designed with specific sipe density ranges, allowing the overall tire to achieve both high on-ice performance through shoulder block sipes and maintained dry performance through controlled crown block sipe density.

Inventive Principle:
Principle #1Segmentation

2Reliability

If sipe density is increased to improve on-ice/on-snow performance, then friction on icy/snowy roads is enhanced, but dry performance deteriorates due to excessive rigidity decrease

Engineering Contradiction:
Improveon-ice/on-snow performanceVSAvoiddry performance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements local quality by assigning different sipe density values to different functional regions. The first shoulder blocks are designed with higher sipe density (first sipe density) to maximize friction on icy/snowy roads, while crown blocks maintain lower sipe density (second sipe density) to preserve dry performance characteristics. This spatial differentiation of sipe density allows the tire to excel in both performance regimes simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies partial action by providing sipes selectively in specific block regions rather than uniformly across the entire tread. The sipes are concentrated in the shoulder blocks where they provide maximum benefit for on-ice performance, while their density is controlled or reduced in crown blocks to avoid excessive flexibility that would harm dry performance. This partial deployment optimizes the trade-off between the two performance requirements.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP4603303A1tire
Publication Date: 2025.08.20 SUMITOMO RUBBER INDUSTRIES LTD
  • EP4603303A1 patent drawingFigure 1
  • EP4603303A1 patent drawingFigure 2
  • EP4603303A1 patent drawingFigure 3

AI summary

A tire1 has a tread portion 2 provided with grooves 3 including first oblique grooves 6, second oblique grooves 7, first shoulder longitudinal grooves 8, and first crown longitudinal grooves 11. Each first oblique groove 6 terminates in conjunction with one of the second oblique grooves 7. Each second oblique groove 7 terminates in conjunction with one of the first oblique grooves 6. The blocks include crown blocks 15, first shoulder blocks 19, and first middle blocks 16. Each block has a ground contacting surface provided with sipes. A sipe density SDc of each crown block 15, a sipe density SDm of each first middle block 16, and a sipe density SDs of each first shoulder block 19 satisfy SDc > SDs and SDm > SDs.