Tire Valve Assembly With Self-Aligning TPMS Mounting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing tire valves with electronic devices require skilled operations to ensure the device is mounted in a normal rotational position relative to the tire wheel, considering centrifugal forces.

Innovation Solution

A tire valve design featuring a support ring and guide parts that automatically align the electronic device to a normal rotational position using interference avoidance and guide slopes, ensuring easy attachment and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electronic device is attached to the valve stem without guide parts, then the attachment operation is simple, but the electronic device cannot be automatically aligned to the normal rotational position

Engineering Contradiction:
Improveease of attachmentVSAvoidrotational position alignment
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

Guide parts (guide slopes or guide surfaces) are provided on the support ring and/or electronic device before assembly. These guide parts preliminarily define the correct rotational position and guide the electronic device into proper alignment as it is attached to the valve stem, eliminating the need for skilled manual alignment operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide parts enable the electronic device to self-align to the normal rotational position during the attachment process. As the nut is tightened and the electronic device is pressed against the support ring, the guide parts automatically correct any misalignment, allowing the device to service its own alignment without external intervention.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If guide parts are added to automatically align the electronic device, then the rotational position alignment is improved, but the device complexity increases

Engineering Contradiction:
Improverotational position alignmentVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Instead of making the entire support ring or electronic device complex, guide parts are provided only at specific local positions where alignment is needed. The guide parts may be localized guide slopes on the support ring or guide surfaces on the electronic device, adding minimal complexity only where necessary for alignment functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The guide parts utilize asymmetric geometric features (guide slopes at specific angles, non-circular guide surfaces) that naturally guide the electronic device into the correct rotational position. This asymmetric design provides automatic alignment functionality without requiring complex mechanical mechanisms, achieving precision through simple geometric constraints.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12403731B2Tire valve
Publication Date: 2025.09.02 PACIFIC INDUSTRIAL CO LTD
  • US12403731B2 patent drawing
  • US12403731B2 patent drawing
  • US12403731B2 patent drawing

AI summary

A tire valve includes: a valve stem passed through a valve mount hole of a rim and screwed with a nut, a retaining part extending sideways from a proximal end of the valve stem, an electronic device having a connection part that fits onto an outer side of the retaining part, a support ring set on the valve stem, the support ring and a portion of the connection part being sandwiched between the retaining part and an opening edge of the valve mount hole by fastening the nut, and an interference avoidance part formed by cutting off part of an outer circumferential surface of the support ring. The support ring and electronic device include guide parts which slide on each other by fastening the nut thereby causing the support ring and electronic device to approach to guide the support ring and electronic device toward the normal rotational position.