Tissue Expander Colorant and Tread Design

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Solution Overview

Problem

Current tissue expanders lack visibility under the skin, making it difficult for medical professionals to accurately locate and puncture the access port for inflation, and they can inadvertently puncture the shell during surgery, leading to fluid leakage that is hard to detect due to clear saline.

Innovation Solution

Incorporating a biocompatible colorant that changes color when mixed with the inflation fluid, and using a tread pattern on the exterior surface for stability, along with a computer-based locator system to detect and display the access port's location under the skin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If clear saline is used for inflation, then the tissue expander is less visible under the skin, but fluid leakage is harder to detect

Engineering Contradiction:
Improvedetection of fluid leakageVSAvoidvisibility of tissue expander
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies color changes by incorporating a colorant into the inflation fluid or applying it to the shell surface. When the shell is punctured, the colored fluid leaks outward, providing visible indication of the puncture site. This resolves the contradiction by maintaining the simplicity of clear saline while adding coloration capability for detection purposes.

Inventive Principle:
Principle #32Color changes

2Reliability

If the tissue expander shell is made smooth, then manufacturing is easier, but the shell can move or slip during surgery

Engineering Contradiction:
Improvestability of tissue expanderVSAvoidmanufacturing of shell surface
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by adding treads or textured patterns to specific regions of the shell surface rather than making the entire shell complex. These localized features provide friction and stability during surgery while minimizing impact on manufacturing processes. The treads can be molded into the shell during standard manufacturing or added as separate components.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If no locator system is used, then the device is simpler, but incorrect puncture of the access port is more likely

Engineering Contradiction:
Improveaccuracy of port locationVSAvoidlocator system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses color changes to enhance the visibility of the access port and shell features. The colored inflation fluid or colored markers on the shell provide visual cues that help medical professionals accurately locate and puncture the access port, reducing incorrect punctures without requiring complex electronic locator systems.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The colorant ensures visible leakage upon puncture, the tread pattern prevents movement and slippage, and the locator system minimizes incorrect punctures, enhancing surgical precision and safety.

Implementation Method 1

a colorant inside the shell before the shell is inflated with fluid, wherein the colorant mixes with the fluid upon injection of fluid into the shell

Methodology Applied
Scientific EffectMixing:

Implementation Method 2

the colorant is dehydrated and the injecting the fluid into the shell to inflate the body rehydrates the colorant

Methodology Applied
Scientific EffectRehydration:

Implementation Method 3

a tread on an exterior surface of the shell

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10588737B2Tissue expander improvements
Publication Date: 2020.03.17 MCCLELLAN WILLIAM T
  • US10588737B2 patent drawing
  • US10588737B2 patent drawing
  • US10588737B2 patent drawing

AI summary

Improvements for use with tissue expanders are provided. A first aspect includes a tissue expander device provided with a colorant inside a shell before the shell is inflated with fluid, wherein the colorant mixes with fluid upon injection of fluid into the shell. A second aspect includes a tissue expander device provided with a tread on an exterior surface of the shell. A third aspect includes a system having: a computing device with a visual display screen; a detector connected to the computing device that is configured to detect a port of a tissue expander that is implanted under skin of a patient; and software running on the computing device that receives signals from the detector and causes the visual display screen to show a visual representation of a location of the detected port of the tissue expander.