Tissue Paper Container with Nested Connection for Easy Refilling

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Solution Overview

Problem

The existing home tissue paper accommodation containers require significant effort to refill due to the need to lift, turn over, and open the container body, and integrally forming the upper and lower parts with a connection portion results in a protrusion that affects appearance and functionality.

Innovation Solution

A home tissue paper accommodation container design featuring a detachably assembled upper and lower container body with a connection portion that is integrally formed but positioned to minimize protrusion, allowing for easier refilling and improved airtightness, while maintaining manufacturing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the upper container body and lower container body are formed separately and connected, then the container can be detachably assembled for easy refilling, but the connection portion protrudes to the outside affecting appearance

Engineering Contradiction:
Improverefilling operationVSAvoidappearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The container body is divided into an upper container body and a lower container body that can be detachably assembled. This segmentation allows the container to be opened at the middle for refilling without needing to lift or turn over the entire container, improving ease of operation while maintaining a relatively smooth external appearance through proper design of the connection portion

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection portion is designed to be positioned inside the accommodation space rather than protruding outward. The upper and lower container bodies are connected in a nested manner where the connection structure is concealed within the container's internal volume, eliminating the appearance defect while preserving the detachable assembly function

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If the upper container body and lower container body are integrally formed, then manufacturing efficiency is improved, but it is difficult to consider the structure of a mold for direct connection

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidmold structure
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The container body is segmented into upper and lower parts that are integrally formed through a single molding process. This segmentation allows the mold to be designed with separate cavities for each part while maintaining integral formation, solving both the manufacturing efficiency requirement and the mold structure constraint

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection portion is positioned in the internal dimension (inside the accommodation space) rather than extending in the external dimension. This dimensional repositioning allows integral formation without requiring complex external mold structures, as the connection features can be formed internally during the molding process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Shape

If the connection portion is positioned to minimize protrusion, then appearance is improved, but the connection portion length must be precisely controlled

Engineering Contradiction:
ImproveappearanceVSAvoidconnection portion length
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The connection portion is nested within the accommodation space, utilizing the internal volume of the container. This nesting approach naturally limits the connection portion length to the available internal depth, eliminating the need for precise external length control while maintaining a smooth appearance

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The connection portion is designed to extend equally from both the upper and lower container bodies toward the center of the accommodation space. This equipotential design distributes the connection length symmetrically, reducing manufacturing precision requirements as any variation tends to balance out from both sides

Inventive Principle:
Principle #12Equipotentiality

Data Source

PatentUS11432689B2Home tissue paper accommodation container
Publication Date: 2022.09.06 DAIO PAPER CORP
  • US11432689B2 patent drawing
  • US11432689B2 patent drawing
  • US11432689B2 patent drawing

AI summary

A home tissue paper accommodation container includes a container body having an accommodation space. The container body includes a container body upper part and a container body lower part which are connected to each other by a connection part and integrally formed. The container body upper part and the container body lower part can be detachably combined with respect to each other so as to seal the accommodation space. The connection part connects surfaces oriented in the same direction in a state in which the container body upper part and the container body lower part are combined with each other. The connection part connects a position separated from the lower end of the container body upper part and a position separated from the upper end of the container body lower part to each other.