Integrated Tissue Processing and Staining for Histology

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Solution Overview

Problem

Current histological tissue processing methods require separate steps for sectioning and staining, leading to prolonged processing times and increased costs, as stains struggle to penetrate thick tissue samples effectively, necessitating additional post-sectioning staining.

Innovation Solution

Integrating tissue processing and staining by using chemical and mechanical agents to facilitate stain penetration into unsectioned tissue samples, allowing for uniform staining before sectioning, utilizing automated processors and specific stain compositions like hematoxylin and eosin, and employing penetrant enhancers such as dimethylsulfoxide and surfactants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If tissue samples are stained after sectioning, then staining uniformity is improved, but processing time is prolonged

Engineering Contradiction:
Improvestaining uniformityVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by staining the tissue sample during the processing stage, before sectioning. The stain is introduced in the processing buffer and penetrates the tissue while it is still in a semi-processed state, allowing color development to occur prior to sectioning. This eliminates the need for post-sectioning staining steps, significantly reducing processing time while maintaining staining quality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by modifying the physical state of the tissue during processing (from fresh to fixed to semi-dehydrated) to optimize stain penetration. The tissue's increased permeability during processing allows the stain to penetrate effectively without requiring prolonged staining times after sectioning.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If tissue samples are stained before sectioning, then processing time is reduced, but stain penetration into thick tissue is insufficient

Engineering Contradiction:
Improveprocessing timeVSAvoidstain penetration uniformity
Core Design Contradiction:
Loss of timeVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by exploiting the altered physical and chemical properties of tissue during the processing stage. The tissue becomes more permeable to stains due to fixation and partial dehydration, allowing effective stain penetration even in thick sections (up to 5mm) before sectioning occurs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses an intermediary approach by introducing the stain through the processing buffer system rather than direct application. The processing buffer acts as a medium that facilitates uniform stain distribution and penetration throughout the tissue sample during the processing stages.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If separate instruments are used for processing and staining, then each step can be optimized, but equipment cost and operational complexity increase

Engineering Contradiction:
Improvestep optimizationVSAvoidequipment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies merging by combining the staining function with the existing tissue processing instrument. The stain is introduced through the processing buffer system, allowing a single instrument to perform both processing and staining functions. This eliminates the need for separate automated stainers, reducing equipment cost and operational complexity while maintaining processing quality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent demonstrates universality by enabling the tissue processing instrument to perform multiple functions - both processing and staining. The processing buffer is modified to include stain components, allowing the same equipment to handle multiple steps in the histological workflow, thereby reducing the number of specialized instruments needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces overall processing time, eliminates the need for post-sectioning staining, and achieves uniform staining of thick tissue samples, making them ready for microscopic analysis without additional staining, thereby lowering costs and improving efficiency.

Implementation Method 1

employing penetrant enhancers such as dimethylsulfoxide and surfactants

Methodology Applied
Scientific EffectPenetration enhancement: Surfactant

Implementation Method 2

utilizing automated processors and specific stain compositions like hematoxylin and eosin

Methodology Applied
Scientific EffectChemical staining: Chemical Bonding

Data Source

PatentUS8158381B2Methods for integrated tissue processing and staining
Publication Date: 2012.04.17 RICHARD ALLAN SCIENTIFIC LLC

AI summary

Methods that combine processing and staining of tissue samples such that the processed tissue is stained and ready for histological evaluation prior to embedding and sectioning, and separate staining of the sectioned tissue is not required. The method may be used with chemical and/or mechanical/thermal tissue penetrant enhancers in an automated tissue processing system.