Tissue Repair Device Sequential Implant Deployment

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Solution Overview

Problem

Current tissue repair instruments require multiple actuation components to sequentially deploy implants, which can be cumbersome and inefficient, and often use larger implants with higher profiles that are not easily deployable with a single device.

Innovation Solution

A tissue repair device with a linear actuator and push mechanism that allows for the sequential deployment of multiple pairs of implants with pre-positioned sutures, using a single device, enabling distal and proximal movement to engage discrete positions and deploy implants with smaller diameters and anti-rotation features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple actuation components are used to sequentially deploy implants, then implant deployment capability is improved, but device complexity increases

Engineering Contradiction:
Improveimplant deployment capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The push mechanism is divided into multiple discrete push members (first push member, second push member, third push member) that can independently deploy different implants. Each push member can be selectively actuated to deploy a specific implant, enabling sequential deployment of multiple implants through a single actuation component that moves in discrete steps along the longitudinal axis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The push mechanism employs a dynamic actuation system where a single actuation component moves distally and proximally in discrete increments along the longitudinal axis of the base. This dynamic movement allows the same actuation component to engage different push members at different positions, enabling sequential implant deployment without requiring multiple separate actuation components.

Inventive Principle:
Principle #15Dynamics

2Strength

If larger implants with higher profiles are used, then implant strength is improved, but ease of deployment with single device deteriorates

Engineering Contradiction:
Improveimplant strengthVSAvoidease of deployment
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

Multiple implants of varying sizes and profiles are nested within the single needle and push mechanism assembly. The needle has sufficient internal diameter to accommodate multiple implants with different cross-sectional dimensions, and the push mechanism can selectively push out each implant from the distal end, enabling deployment of larger implants that would otherwise be difficult to manage with a single device.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from managing multiple separate devices in three-dimensional space to containing multiple implants within a single linear needle assembly. By organizing implants along the longitudinal dimension of the needle rather than requiring separate devices, the system simplifies deployment while maintaining the ability to deploy implants with larger cross-sectional dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If multiple implants are deployed sequentially from same device, then productivity is improved, but device complexity increases

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The single actuation component serves multiple functions by moving to different discrete positions along the longitudinal axis to engage different push members. This universal actuation mechanism replaces what would traditionally require multiple separate actuation components, enabling sequential deployment of multiple implants while maintaining a relatively simple device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple push members are pre-positioned within the needle assembly in a ready-to-deploy configuration before the procedure begins. Each push member is pre-loaded with its corresponding implant, allowing the operator to simply actuate the single actuation component in discrete steps to sequentially deploy implants without requiring complex real-time manipulation or reconfiguration during the procedure.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12121232B2Tissue repair device and method
Publication Date: 2024.10.22 SMITH & NEPHEW ORTHOPAEDICS
  • US12121232B2 patent drawing
  • US12121232B2 patent drawing
  • US12121232B2 patent drawing

AI summary

Embodiments of the invention include a tissue repair system and related components and associated methods that provide for suturing of tissue using three or more suture anchoring implants, including multiple pairs of connected implants in some embodiments, all of which may be deployed from a single device. Some embodiments achieve this by employing a push mechanism capable of being activated to advance the push mechanism incrementally to discrete positions within the device and deploy implants one at a time from the device.