Tissue Retractor Assembly for Spinal Fusion Alignment

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Solution Overview

Problem

Existing surgical instruments face challenges in achieving precise alignment and secure fixation of spinal rods during minimally invasive spinal fusion procedures, particularly when vertebrae are out of alignment and under minimally invasive access conditions.

Innovation Solution

A tissue retractor assembly is developed, comprising an access retractor body, anchor blades, and a secondary retractor, which anchors to anatomical landmarks to establish and maintain an operative corridor. The assembly includes movable arms and a splay unit for adjustable blade splay, allowing for precise alignment and distraction of the disc space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If minimally invasive access is used for spinal fusion, then muscle stripping and incision length are reduced, but alignment precision of the rod with the rod channel becomes more difficult to achieve

Engineering Contradiction:
Improvemuscle strippingVSAvoidalignment precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The retractor assembly performs preliminary action by first establishing and maintaining an operative corridor through soft tissue retraction before the spinal rod is inserted. This preliminary retraction creates a stable, aligned pathway that guides subsequent rod placement, ensuring precise alignment with the rod channel even under minimally invasive conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The retractor assembly acts as an intermediary tool between the surgeon and the spinal anatomy. It provides a mechanical intermediary structure that maintains the operative corridor and facilitates precise rod alignment, bridging the gap between minimally invasive access requirements and the need for precise alignment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If vertebrae are out of alignment, then surgical access is simplified, but the difficulty of aligning the rod with the rod channel increases

Engineering Contradiction:
Improvesurgical accessVSAvoidrod alignment
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The retractor assembly incorporates dynamic adjustment capabilities through movable arms and a splay unit that allows adjustable blade splay. This dynamic structure enables the retractor to adapt to varying vertebral alignments and maintain the operative corridor despite out-of-alignment conditions, facilitating rod alignment while preserving surgical access ease.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The splay unit allows change in the angular parameter of the retractor blades relative to the vertebral anatomy. By adjusting the blade splay angle, the retractor can compensate for vertebral misalignment and maintain optimal alignment for rod insertion, resolving the contradiction between ease of access and alignment precision.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the retractor assembly includes movable arms and splay unit for adjustable blade splay, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidretractor structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The retractor assembly is segmented into distinct functional components: a body portion, movable arms, and a splay unit. This segmentation allows each component to perform its specific function independently while working together to achieve precise alignment, managing complexity through modular functional division.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250025147A1Minimally disruptive retractor and associated methods for spinal surgery
Publication Date: 2025.01.23 NUVASIVE INC
  • US20250025147A1 patent drawing
  • US20250025147A1 patent drawing
  • US20250025147A1 patent drawing

AI summary

This application describes a surgical retractor and related methods for providing access to a surgical target site for the purpose performing minimally invasive spinal fusion across one or more segments of the spinal column.