Titanium Indenoindolyl Catalyst for High-Temperature Olefin Polymerization
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Solution Overview
Problem
There is a need to enhance the performance of single-site catalysts for high-temperature olefin polymerization processes, particularly in solution phase polymerization, to produce ethylene copolymers with high molecular weight and short chain branching.
Innovation Solution
An olefin polymerization catalyst system is developed, combining a pre-polymerization catalyst with specific ligand structures, a boron-based catalyst activator, an alkylaluminoxane co-catalyst, and a hindered phenol compound, which are used in a solution phase polymerization process at elevated temperatures to improve catalyst activity and polymerization efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If conventional single-site catalysts are used for high-temperature olefin polymerization, then the polymerization process can proceed at elevated temperatures, but the catalyst activity and polymerization efficiency are insufficient
Solution Approach 1:
The patent modifies the catalyst system by changing the ligand parameters on the metal center (specifically using cyclopentadienyl ligands with specific substituents) and adjusting the activation strategy to achieve high activity at elevated temperatures. The catalyst system includes a metal center with specific ligand configurations that enable efficient polymerization at high temperatures while maintaining high catalyst activity.
Solution Approach 2:
The patent employs a composite catalyst system comprising multiple components: a pre-polymerization catalyst with specific ligand structures, a boron-based catalyst activator, an alkylaluminoxane co-catalyst, and a hindered phenol compound. This composite approach combines the advantages of each component to achieve both high temperature operation and high catalyst activity simultaneously.
2Manufacturing precision
If conventional catalyst systems are used, then the polymerization process is simple, but the molecular weight and short chain branching characteristics of the produced copolymer are not optimized
Solution Approach 1:
The patent applies local quality by introducing specific ligand structures with particular substituents at specific positions on the metal center. The cyclopentadienyl ligands have specific substituents (R1-R12 groups) that are strategically positioned to control the polymerization mechanism, resulting in precise control over molecular weight and short chain branching characteristics.
Solution Approach 2:
The patent employs preliminary action through the use of a pre-polymerization catalyst that is activated in advance by a boron-based catalyst activator before the actual polymerization occurs. This pre-activation step prepares the catalyst system in an optimal state to produce copolymers with desired molecular weight and branching characteristics, while the hindered phenol compound further modifies the active sites to achieve the target polymer properties.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The catalyst system effectively enhances the polymerization activity at high temperatures, producing ethylene copolymers with desired molecular weight and short chain branching characteristics, improving the overall efficiency and performance of the polymerization process.
Implementation Method 1
A pre-polymerization catalyst having structure I or II... is used in combination with a boron-based catalyst activator and an alkylaluminoxane co-catalyst to provide a polymerization catalyst system for the polymerization of olefins
Implementation Method 2
a boron-based catalyst activator... is used in combination with a pre-polymerization catalyst... to provide a polymerization catalyst system
Implementation Method 3
an alkylaluminoxane co-catalyst... is used in combination with a pre-polymerization catalyst and a boron-based catalyst activator
Data Source
AI summary
An olefin polymerization process is carried out in the presence of a catalyst system comprising a pre-polymerization catalyst, a boron-based catalyst activator, an alkylaluminoxane co-catalyst, and a hindered phenol compound. The pre-polymerization catalyst is a titanium complex and has an indenoindolyl ligand bridged to a phenoxy ligand via a silyl group. The catalyst system is effective at polymerizing ethylene with alpha-olefins in a solution phase polymerization process at high temperatures and produces ethylene copolymers with high molecular weight and high degrees of alpha-olefin incorporation.


