Titanium Wall Support for Cryogenic Tank Thermal Insulation
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Solution Overview
Problem
Existing cryogenic fluid storage containers face challenges with fixed internal supports that are prone to breakage under impact or accidental overload due to lack of ductility and difficulty in mastering the bonding process of epoxy/glass composite materials, leading to reliability issues and the need for additional support systems.
Innovation Solution
The use of titanium walls with specific grades such as TA6V ELI, Ti-5Al-2.5Sn ELI, Ti 6Al 2Zn 4Zr 2Mo, and TA6V, along with stainless steel walls, forms a rigid and thermal insulation path to support the internal tank, eliminating the need for tie rods and enhancing mechanical and thermal performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If epoxy/glass composite material is used for the fixed support wall, then mechanical strength and thermal insulation are improved, but manufacturing complexity and reliability deteriorate due to bonding control difficulties and lack of ductility
Solution Approach 1:
The invention changes the material parameter from epoxy/glass composite to titanium alloy, fundamentally altering the material properties. This substitution eliminates the bonding process issues while maintaining mechanical strength and improving ductility, allowing the fixed support to absorb overloads through plastic deformation rather than brittle failure.
Solution Approach 2:
The invention uses titanium alloy as a monolithic material that combines the benefits of high strength, good thermal insulation properties, and excellent ductility. This single-material approach replaces the composite epoxy/glass structure, eliminating the need for complex bonding processes while maintaining structural integrity under extreme conditions.
2Loss of energy
If epoxy/glass composite material is used for the fixed support wall, then thermal insulation is improved, but reliability deteriorates due to lack of ductility and susceptibility to breakage under impact
Solution Approach 1:
The invention changes the material parameter from epoxy/glass composite to titanium alloy, fundamentally altering the material properties. This substitution eliminates the bonding process issues while maintaining mechanical strength and improving ductility, allowing the fixed support to absorb overloads through plastic deformation rather than brittle failure.
Solution Approach 2:
The titanium wall is designed with sufficient thickness and mechanical properties to beforehand absorb and cushion impact loads and overloads. The material's ductility allows it to deform plastically under extreme conditions, absorbing energy that would otherwise cause catastrophic failure, thus protecting the internal tank and its contents.
3Device complexity
If the fixed support structure is simplified, then device complexity is reduced, but mechanical strength deteriorates without additional support systems
Solution Approach 1:
The titanium wall performs multiple functions simultaneously: it provides mechanical support, absorbs thermal loads, and resists impact and overloads. This multi-functionality eliminates the need for separate tie rods and additional support systems, simplifying the overall structure while maintaining or enhancing mechanical strength compared to the epoxy/glass composite solution.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides improved mechanical strength, reduced thermal losses, and increased reliability by allowing the titanium walls to absorb overloads without breakage, simplifying the design and reducing costs while maintaining effective insulation.
Implementation Method 1
a second external tank arranged around the first tank with a vacuum-insulated spacing between the first and second tanks
Implementation Method 2
the set of walls forming back and forth movements in the longitudinal direction of the fixed and rigid connection comprises at least one wall made of titanium
Data Source
Figure 1~2
Figure 3
AI summary
Disclosed is a device for supporting a first piece of cryogenic equipment (2) in a second piece of equipment (3), the first piece of equipment (2) being intended to be kept at a cryogenic temperature whereas the second piece of equipment (3) is intended to be kept at a temperature higher than the temperature of the first piece of equipment (2), the support device (15) comprising a fixed rigid link extending in a longitudinal direction (A) between one end of the second piece of equipment (3) and an adjacent end of the first piece of equipment (2), the fixed rigid link comprising a set of walls (4, 5, 6, 7) arranged back and forth in the longitudinal direction (A) so as to constitute a thermal insulation path between the second piece of equipment (3) and the first piece of equipment (2), characterised in that the set of walls arranged back and forth in the longitudinal direction (A) of the fixed rigid link comprises at least one wall (6) made from titanium. A vessel comprising such a device is also disclosed.