TLC Extraction Device with Sharp-Edge Sampler and Detachable Filter

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Solution Overview

Problem

Existing TLC extraction methods are complex, time-consuming, and prone to adsorbent breakage, leading to pipeline clogging and frequent filter replacements, complicating the separation and detection of organic compounds.

Innovation Solution

A TLC extraction device with a sampler having a solvent inlet and outlet with a sharp edge for cutting a fixed adsorbent size, combined with a detachable filter and solvent injector, allowing efficient extraction and filtration of analytes for direct injection into detection devices, reducing the risk of clogging and cross-contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If continuous extraction method is used with sealing assembly, then real-time extraction and detection are achieved, but the structure becomes complicated and extraction time per spot increases

Engineering Contradiction:
Improvereal-time extraction capabilityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device segments the extraction process into discrete steps (cutting, extraction, filtration, detection) rather than continuous operation. The sampler cuts a specific area, then extraction occurs in a controlled manner, followed by filtration and detection. This segmentation simplifies the overall system structure while maintaining real-time analysis capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts only the necessary components for the extraction process, eliminating the complex sealing assembly and continuous flow system. By using a simple sampler to cut and extract analytes from a specific TLC plate area, the system achieves real-time extraction without the structural complexity of continuous extraction methods.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If continuous extraction method is used, then real-time detection is achieved, but adsorbent breakage occurs causing pipeline clogging and frequent filter replacement

Engineering Contradiction:
Improveextraction speedVSAvoidpipeline畅通性
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device performs preliminary filtration by incorporating a filter between the extraction chamber and the detection device. This preliminary action removes adsorbent particles before they can clog the pipeline or mass spectrometer, enabling fast extraction without compromising system reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The filter acts as an intermediary component between the extraction chamber and the detection device. It mediates the flow of extracted solvent by trapping adsorbent particles, thus protecting the downstream pipeline and mass spectrometer from clogging while maintaining the speed advantage of the extraction method.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If manual scraping method is used, then simple operation is achieved, but the process becomes complicated with multiple steps

Engineering Contradiction:
Improveoperation simplicityVSAvoidprocess steps
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention merges multiple manual operations (cutting, extraction, filtration) into a single integrated device. The sampler performs cutting and extraction in one action, while the built-in filter handles filtration automatically. This combination maintains operational simplicity while reducing the number of discrete process steps compared to traditional manual methods.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If fixed filter material is used, then extraction efficiency is improved, but cross-contamination occurs requiring frequent replacement

Engineering Contradiction:
Improveextraction efficiencyVSAvoidcross-contamination risk
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The filter is designed as a disposable component that can be easily replaced between samples. This approach eliminates cross-contamination risks by ensuring each sample uses a fresh filter, while the low cost and simple replacement mechanism maintain high productivity. The filter is discarded after single use rather than cleaned and reused.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device simplifies the extraction process, enhances efficiency, and reduces the risk of pipeline clogging, enabling convenient sampling and detection of specific areas on TLC plates with improved operational flexibility and reduced contamination risks.

Implementation Method 1

the solvent outlet having a sharp edge for cutting down a fixed size of adsorbent from TLC plate

Methodology Applied
Scientific EffectMechanical cutting: Fracture Mechanics

Implementation Method 2

The solvent extracts the analyte in the adsorbent in the through cavity of the sampler in a manner of penetrating through the adsorbent

Methodology Applied
Scientific EffectSolvent extraction: Liquid-Liquid Extraction

Implementation Method 3

The extracted solvent carrying the analyte flows out from the solvent outlet of the sampler, filters out the large-particle impurities

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS20240351022A1TLC extraction device, combined system and extraction method
Publication Date: 2024.10.24 SHIMADZU CORP
  • US20240351022A1 patent drawing
  • US20240351022A1 patent drawing
  • US20240351022A1 patent drawing

AI summary

The present disclosure provides a TLC extraction device that uses a simpler device structure and can quickly collect, prepare and analyze samples. An aspect of the present disclosure provides a TLC extraction device including: a sampler having a solvent inlet and a solvent outlet, the solvent outlet having a sharp edge for cutting down a fixed size of adsorbent from an adsorbent layer of TLC plate, the adsorbent being kept between the solvent inlet and the solvent outlet; a solvent injector in communication with the solvent inlet; and a filter that is detachably installed to the solvent outlet.