Direct Band Gap TMD Heterostructures via Layered Stacking

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Solution Overview

Problem

Current technologies have not been able to generate direct band gaps in bilayer and multilayer transition metal dichalcogenides (TMD) systems, which limits their optical and electronic properties for applications in optoelectronic devices and valleytronic components.

Innovation Solution

The development of bilayer and multilayer TMD systems with direct band gaps is achieved by sandwiching different metal disulfides and diselenides, using chemical sulfurization or selenization, and alternating individual layers of different TMDs with specific stackings, allowing for the creation of materials with direct band gaps ranging from 0.8 eV to 1.16 eV.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional bilayer and multilayer TMD systems are used, then the material structure is simple and fabrication is easier, but the band gap remains indirect which limits optical and electronic properties

Engineering Contradiction:
Improveoptical and electronic propertiesVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates composite TMD heterostructures by combining different TMD materials (MoS2, WS2, WSe2, MoSe2) in bilayer and multilayer configurations. This composite approach enables direct band gap formation through interlayer coupling while maintaining the individual material advantages, resolving the contradiction between structural simplicity and improved optical/electronic properties

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating specific stacking configurations (AA', AB', etc.) where different layers have distinct orientations and compositions. This local structural differentiation at the interface enables direct band gap formation in specific regions while maintaining overall structural integrity, improving optical properties without requiring complete structural redesign

Inventive Principle:
Principle #3Local quality

2Reliability

If monolayer TMDs are used to achieve direct band gap, then optical properties are improved, but the material thickness is limited and scalability is reduced

Engineering Contradiction:
Improveoptical propertiesVSAvoidapplication range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent transitions from two-dimensional monolayer TMDs to vertically stacked three-dimensional heterostructures. By adding the vertical dimension through multiple layers with different orientations and compositions, the system maintains direct band gap optical properties while increasing effective thickness and enabling broader application ranges including infrared detection and valleytronic devices

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If bilayer and multilayer TMD systems are fabricated with conventional methods, then manufacturing process is simpler, but direct band gap cannot be achieved

Engineering Contradiction:
Improveband gap characteristicVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs preliminary action by first synthesizing individual monolayer TMDs with controlled orientations and compositions, then transferring and stacking them in predetermined sequences. This pre-preparation of layers with specific properties before assembly enables direct band gap formation while maintaining a manageable fabrication process through modular construction

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the fabrication process into independent steps: synthesizing individual TMD layers, transferring them to substrates, and stacking them in specific configurations. This segmentation allows each layer to be optimized separately for direct band gap formation while simplifying the overall manufacturing process through modular assembly

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the fabrication of novel materials with unprecedented optical and physical properties, including enhanced photoluminescence and valley polarization effects, suitable for infrared applications and the creation of new 2D electronic devices.

Implementation Method 1

TMDs form bulk layered materials in which the layers interact via van der Waals forces, similar to graphene and hexagonal boron nitride (h-BN)

Methodology Applied
Scientific Effectvan der Waals forces: Van der Waals Force

Implementation Method 2

The development of bilayer and multilayer TMD systems with direct band gaps is achieved by sandwiching different metal disulfides and diselenides, using chemical sulfurization or selenization

Methodology Applied
Scientific EffectChemical sulfurization or selenization: Chemical Bonding

Data Source

PatentUS10319825B2Controlled synthesis and transfer of large area heterostructures made of bilayer and multilayer transition metal dichalocogenides
Publication Date: 2019.06.11 THE PENN STATE RES FOUND INC
  • US10319825B2 patent drawing
  • US10319825B2 patent drawing
  • US10319825B2 patent drawing

AI summary

A TMD system in which the first layered material is made of heterobilayers or multilayers with semiconducting direct band gaps is provided. The first layered material may be made of multiple layers of different TMD with different stackings, exhibiting smaller direct and indirect band gaps smaller than monolayer systems of TMD.