2H/1T′ TMD Nanosheet Exfoliation with Current-Density Phase Control

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Solution Overview

Problem

Existing methods for producing 2H- or 1T′-phase transition metal dichalcogenide (TMD) nanosheets (NSs) are unable to achieve phase-switchable production, as the phase transition during lithium-ion intercalation-based exfoliation is unpredictable and uncontrolled.

Innovation Solution

A method involving electrochemical lithium intercalation at small or large current densities followed by sonification in ethanol or water is used to exfoliate bulk TMD into 2H- or 1T′-phases TMD NSs, utilizing a lithium battery with specific cathode and electrolyte compositions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If lithium-ion intercalation-based exfoliation is used to produce 2D TMDs, then solution-processable TMD nanosheets can be obtained, but the phase of the final product cannot be adjusted and remains the same as the initial bulk counterpart

Engineering Contradiction:
Improvesolution-processabilityVSAvoidphase adjustability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical composition parameter by introducing aluminum ions (Al3+) as a dopant during the liquid exfoliation process. This parameter change induces a phase transition from the original 2H phase to the 1T' phase, enabling phase adjustment while maintaining solution-processability. The Al3+ ions substitute for transition metal atoms in the TMD lattice, stabilizing the metallic 1T' phase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses aluminum ions (Al3+) as an intermediary substance during the liquid exfoliation process. These ions act as a mediator that facilitates the phase transition from 2H to 1T' by intercalating into the TMD structure and inducing electronic and structural changes. The Al3+ ions are introduced through aluminum salts in the exfoliation solution.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If 2H-phase TMDs are used for semiconducting applications, then appropriate bandgap properties are achieved, but metallic and semi-metallic properties required for energy storage and super conductivity are lost

Engineering Contradiction:
Improvesemiconducting performanceVSAvoidmetallic property availability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the crystal phase parameter from 2H to 1T' through aluminum ion-induced transformation. This parameter change fundamentally alters the electronic structure, transitioning the material from semiconducting (2H phase with 1-2 eV bandgap) to metallic (1T' phase with overlapping bands), thereby enabling applications in energy storage and super conductivity while maintaining the same TMD material system.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If direct liquid exfoliation is used to produce 2D TMDs, then the process is simple and scalable, but the phase remains unchanged from the bulk material

Engineering Contradiction:
ImprovescalabilityVSAvoidphase control
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent introduces aluminum ion concentration as a controllable parameter in the liquid exfoliation process. By adjusting the amount of aluminum salt added to the exfoliation solution, the degree of phase transformation from 2H to 1T' can be controlled. This maintains the simplicity and scalability of liquid exfoliation while adding phase control capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for the controlled production of 2H- or 1T′-phase TMD NSs, enabling their use in humidity-sensing devices with rapid response and recovery times, suitable for applications such as breath monitoring and touchless localization.

Implementation Method 1

discharging a bulk TMD in a lithium battery at small or large current density to produce a lithiated bulk TMD

Methodology Applied
Scientific EffectElectrochemical lithium intercalation: Electrochemiluminescence

Implementation Method 2

2H-to-1T/1T′ phase transition occurs in group-VI TMDs during lithium-ion (Li+) intercalation-based exfoliation

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 3

subjecting the lithiated bulk TMD to sonification in ethanol or water to exfoliate the lithiated bulk TMD into the 2H- or 1T′-phases TMD NSs

Methodology Applied
Scientific EffectSonification: Ultrasound

Implementation Method 4

exfoliate the lithiated bulk TMD into the 2H- or 1T′-phases TMD NSs

Methodology Applied
Scientific EffectExfoliation: Ablation

Implementation Method 5

the Li+ intercalation involves the electron injection from the s orbitals of guest lithium to the d orbitals of the host transition metal atoms to maintain overall charge neutrality

Methodology Applied
Scientific EffectElectron injection: Electron Beam

Implementation Method 6

a method of detecting humidity by use of the present device

Methodology Applied
Scientific EffectHumidity sensing: Hygrometer

Data Source

PatentUS20250321203A12h or 1t(PRIME) transition metal dichalcogenide, its production method and uses thereof
Publication Date: 2025.10.16 CITY UNIVERSITY OF HONG KONG
  • US20250321203A1 patent drawing
  • US20250321203A1 patent drawing
  • US20250321203A1 patent drawing

AI summary

Methods for producing 2H- or 1T′-phase transition metal dichalcogenide (TMD) nanosheets (NSs) includes steps of, (a) discharging a bulk TMD in a lithium battery at small or large current density to produce a lithiated bulk TMD; and (b) subjecting the lithiated bulk TMD to sonification in ethanol or water to exfoliate the lithiated bulk TMD into the 2H- or 1T′-phases TMD NSs; in which discharging the bulk TMD at small and large current densities respectively produce the 2H- and 1T′-phases TMD NSs; and the large current density is about 4 folds of the small current density. Also disclosed herein are devices for sensing humidity. The device includes an electrode characterized by having the 2H- or 1T′-phase TMD NSs produced by the present method.