Tunneling Magnetoresistive Element Free Magnetic Layer Design

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Solution Overview

Problem

Existing tunneling magnetoresistive elements fail to achieve a high rate of resistance change (ΔR/R) due to limitations in their structural design, particularly with layered ferri structures that lead to Barkhausen noise and high coercive force, which affect read characteristics.

Innovation Solution

A tunneling magnetoresistive element with a free magnetic layer comprising soft magnetic sublayers separated by a nonmagnetic metal sublayer and an enhancement sublayer, optimized with a Ti—Mg—O or Ti—O insulating barrier layer, where the nonmagnetic metal sublayer is thin to maintain magnetic coupling and reduce coercive force, and the absence of a layered ferri structure minimizes noise and enhances stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a layered ferri structure is used in the free magnetic layer, then exchange coupling is enhanced, but Barkhausen noise increases and coercive force becomes too large

Engineering Contradiction:
Improveexchange couplingVSAvoidBarkhausen noise
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent removes the layered ferri structure from the free magnetic layer, extracting the source of Barkhausen noise and high coercive force while maintaining exchange coupling through alternative means via the enhancement sublayer with high spin polarizability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the magnetic parameters by eliminating the layered ferri structure and introducing an enhancement sublayer with high spin polarizability, thereby reducing coercive force and Barkhausen noise while maintaining adequate exchange coupling

Inventive Principle:
Principle #35Parameter changes

2Strength

If a layered ferri structure is used in the free magnetic layer, then exchange coupling is enhanced, but the rate of resistance change (ΔR/R) cannot be consistently high

Engineering Contradiction:
Improveexchange couplingVSAvoidrate of resistance change
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent extracts the layered ferri structure that prevents consistent high ΔR/R performance and replaces it with a simplified structure using an enhancement sublayer, achieving both adequate exchange coupling and consistently high resistance change rate

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If soft magnetic sublayers are separated by a nonmagnetic metal sublayer, then magnetic coupling is maintained with reduced coercive force, but the structure complexity increases

Engineering Contradiction:
Improvemagnetic couplingVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies local quality by introducing a nonmagnetic metal sublayer with specific thickness (1-4 angstroms) at a critical location within the free magnetic layer, creating localized magnetic coupling while maintaining overall structural simplicity and reducing coercive force

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a consistently high rate of resistance change (ΔR/R) while reducing Barkhausen noise and coercive force, resulting in stable read characteristics and improved performance.

Implementation Method 1

Tunneling magnetoresistive (TMR) elements generate a resistance change by utilizing a tunneling effect

Methodology Applied
Scientific EffectTunneling effect:

Implementation Method 2

an enhancement sublayer disposed between a first soft magnetic sublayer and the insulating barrier layer and having a spin polarizability higher than those of the soft magnetic sublayers

Methodology Applied
Scientific EffectSpin polarizability:

Implementation Method 3

The soft magnetic sublayers are magnetically coupled to each other and thereby have the same magnetization direction

Methodology Applied
Scientific EffectMagnetic coupling:

Data Source

PatentUS8054588B2Tunneling magnetoresistive element including multilayer free magnetic layer having inserted nonmagnetic metal sublayer
Publication Date: 2011.11.08 ALPS ALPINE CO LTD
  • US8054588B2 patent drawing
  • US8054588B2 patent drawing
  • US8054588B2 patent drawing

AI summary

A tunnel magnetoresistive element includes a laminate including a pinned magnetic layer, an insulating barrier layer, and a free magnetic layer. The insulating barrier layer is composed of Ti—Mg—O or Ti—O. The free magnetic layer includes an enhancement sublayer, a first soft magnetic sublayer, a nonmagnetic metal sublayer, and a second soft magnetic sublayer. For example, the enhancement sublayer is composed of Co—Fe, the first soft magnetic sublayer and the second soft magnetic sublayer are composed of Ni—Fe, and the nonmagnetic metal sublayer is composed of Ta. The total thickness of the average thickness of the enhancement sublayer and the average thickness of the first soft magnetic sublayer is in the range of 25 to 80 angstroms. Accordingly, the tunneling magnetoresistive element can consistently have a higher rate of resistance change than before.