TMR Read Head Side Shields Using Nanocrystalline Particles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current tunnel magnetoresistance (TMR) read heads face challenges in reducing the difference between the lateral separation distance (MT50) and free layer track width (FLTW) to enhance interference immunity and signal-to-noise ratio, with state-of-the-art designs showing a difference of 6.5 nm or more.

Innovation Solution

Incorporating nanocrystalline ferromagnetic particles embedded in a non-magnetic dielectric material matrix as side shields within the TMR read head, which reduces the magnetic flux density and exchange interaction, thereby narrowing the MT50 and FLTW difference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional side shields are used in TMR read heads, then the structure is simple and easy to manufacture, but the difference between MT50 and FLTW is large (6.5 nm or more), resulting in poor interference immunity and low signal-to-noise ratio

Engineering Contradiction:
ImproveMT50 and FLTW differenceVSAvoidside shield structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The side shields are constructed using composite materials consisting of nanocrystalline ferromagnetic particles (such as cobalt, iron, or their alloys) embedded in a non-magnetic dielectric matrix material. This composite structure reduces the magnetic flux density and exchange interaction, thereby narrowing the MT50 and FLTW difference to less than 6.5 nm, which improves interference immunity and signal-to-noise ratio while maintaining manufacturability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The side shields exhibit local quality variations through the distribution of nanocrystalline ferromagnetic particles within the non-magnetic dielectric matrix. This local magnetic property distribution allows for reduced magnetic flux density at critical locations, enabling better control of the magnetic field profile and achieving smaller MT50-FLTW difference without requiring complete structural redesign

Inventive Principle:
Principle #3Local quality

2Reliability

If nanocrystalline ferromagnetic particles are used in side shields, then interference immunity and signal-to-noise ratio are improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveinterference immunityVSAvoidside shield fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the physical and chemical parameters of the side shield material by using nanocrystalline ferromagnetic particles with controlled size, shape, and distribution within the non-magnetic dielectric matrix. This parameter change reduces the magnetic flux density and exchange interaction, improving interference immunity and signal-to-noise ratio. The manufacturing complexity is managed through established deposition techniques such as sputtering or chemical vapor deposition that can control these parameters

Inventive Principle:
Principle #35Parameter changes

3Reliability

If nanocrystalline ferromagnetic particles are used in side shields, then signal-to-noise ratio is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidside shield fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the physical and chemical parameters of the side shield material by using nanocrystalline ferromagnetic particles with controlled size, shape, and distribution within the non-magnetic dielectric matrix. This parameter change reduces the magnetic flux density and exchange interaction, improving interference immunity and signal-to-noise ratio. The manufacturing complexity is managed through established deposition techniques such as sputtering or chemical vapor deposition that can control these parameters

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of nanocrystalline ferromagnetic particles in a non-magnetic dielectric matrix side shields in TMR read heads achieves a reduced MT50 and FLTW difference, improving interference immunity and signal-to-noise ratio, with MT50 greater than FLTW by less than 6.5 nm, enhancing reading performance.

Implementation Method 1

Incorporating nanocrystalline ferromagnetic particles embedded in a non-magnetic dielectric material matrix as side shields within the TMR read head, which reduces the magnetic flux density and exchange interaction

Methodology Applied
Scientific EffectMagnetic flux density reduction: Magnetism

Implementation Method 2

Incorporating nanocrystalline ferromagnetic particles embedded in a non-magnetic dielectric material matrix as side shields within the TMR read head, which reduces the magnetic flux density and exchange interaction

Methodology Applied
Scientific EffectExchange interaction: Ferromagnetism

Implementation Method 3

a tunnel magnetoresistance reading head including side shields containing nanocrystalline ferromagnetic particles

Methodology Applied
Scientific EffectTunnel magnetoresistance: Magnetoresistance

Data Source

PatentUS10354681B1Tunnel magnetoresistance read head including side shields containing nanocrystalline ferromagnetic particles
Publication Date: 2019.07.16 WESTERN DIGITAL TECHNOLOGIES INC
  • US10354681B1 patent drawing
  • US10354681B1 patent drawing
  • US10354681B1 patent drawing

AI summary

A tunnel magnetoresistance (TMR) read head includes a first magnetic shield, a read sensor stripe located over the first magnetic shield, a second magnetic shield located over the sensor layer stack, an electrical isolation dielectric layer located on sidewalls of the read sensor stripe, and a pair of side shields located on the electrical isolation dielectric layer between the first magnetic shield and the second magnetic shield. The read sensor stripe includes a sensor layer stack containing a pinned layer stack, a non-magnetic electrically insulating barrier layer, and a ferromagnetic free layer. The side shields include nanocrystalline ferromagnetic particles, such as Fe, Co or CoFe, embedded in a non-magnetic dielectric material matrix, such as hafnium oxide.