Toaster Electromagnet Control to Prevent Stuck-Lever Overheating

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Solution Overview

Problem

Conventional toasters can pose a safety hazard due to mechanical failures that cause the lever to become stuck, leading to continuous heating of bread after the preset time has elapsed, as the control circuit fails to cut off power effectively.

Innovation Solution

The toaster incorporates a control device with a timing element, electromagnet, and two-state switch that ensures power is cut off to the heating device after a predetermined time interval, even if the activation element is stuck, by using a combination of rectifier circuits and a retaining element to manage the magnetic force and switch configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional control circuit with lever and electromagnet is used, then the heating element can be controlled to heat bread for a preset time, but the lever may become stuck due to mechanical failure causing continuous heating and safety hazards

Engineering Contradiction:
Improvesafety of power cut offVSAvoidcomplexity of control circuit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the purely mechanical lever-based power cut-off system with an electrical control system. The timing element electronically controls the electromagnet to activate and deactivate at precise moments, substituting mechanical timing and positioning with electrical control signals. This eliminates mechanical wear and sticking issues while maintaining the heating control function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a timing element as an intermediary between the power circuit and the electromagnet. This timing element precisely controls when the electromagnet activates and deactivates, ensuring the power cut-off occurs at the correct moment regardless of mechanical lever position. The timing element acts as a mediator that decouples the power control from mechanical failures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a timing element with electromagnet and retaining element is added to ensure automatic power cut-off, then safety is improved even if lever is stuck, but the device complexity increases

Engineering Contradiction:
Improveautomatic power cut-off reliabilityVSAvoidcomplexity of control device
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device is segmented into distinct functional modules: a timing element that generates control signals, an electromagnet that responds to these signals, and a retaining element that provides mechanical feedback. This segmentation allows each component to perform its specific function reliably, with the timing element handling the complex timing logic separately from the mechanical power cut-off mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a feedback mechanism where the retaining element's position (determined by electromagnet activation) feeds back to the timing element through the two-state switch. This feedback loop ensures that the system only transitions to the next state when the previous action is complete, providing automatic verification and control that enhances reliability without requiring complex external monitoring.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures the heating element is safely powered off after the set time, preventing overheating and enhancing user safety by ensuring the toaster stops heating even in case of mechanical failures.

Implementation Method 1

The control device includes an electromagnet, a retaining element, a timing element, a two-state switch

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Implementation Method 2

The first rectifier circuit is connected between the two-state switch and a common node to which the electromagnet and the timing element are connected

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS12011113B2Toaster
Publication Date: 2024.06.18 TSANN KUEN ZHANGZHOU ENTERPRISE CO LTD
  • US12011113B2 patent drawing
  • US12011113B2 patent drawing
  • US12011113B2 patent drawing

AI summary

A toaster includes an activation element, a power circuit, a heating device and a control device. When the activation element is moved to turn on the power circuit, the control device is powered such that an electromagnet is activated to attract a retaining element to hold the activation element and to actuate a two-state switch, which allows passage of electrical power to the heating device. After a time interval has elapsed, the control device stops the electromagnet from attracting the retaining element such that the retaining element no longer actuates the two-state switch, which cuts off electric power provided to the heating device.