Household appliance including a mountable wireless communication module

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Solution Overview

Problem

Household appliances, such as dishwashers, pose a challenge for wireless communication due to their metal construction acting as a Faraday cage, blocking radio waves, and the non-standardized location of appliances and wireless routers within homes, which complicates signal transmission and reception.

Innovation Solution

A selectively mountable wireless communication module is provided with mounts in the toe-kick area of the appliance, allowing the module to be positioned for optimal signal strength by being placed in either of two locations, utilizing radio wave transmissive materials for the module and surrounding components to enhance signal transmission and reception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an antenna is mounted on a metal household appliance, then wireless communication is enabled, but the metal construction acts as a Faraday shield and blocks wireless signals

Engineering Contradiction:
Improvewireless communication reliabilityVSAvoidsignal blocking by metal construction
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The wireless communication module is extracted from the interior of the metal appliance and mounted on the exterior surface, removing it from the Faraday shield environment while maintaining its communication function

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A radio wave transmissive material is introduced as an intermediary between the metal appliance body and the wireless communication module, allowing signals to pass through the appliance housing effectively

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the wireless communication module is mounted away from the household appliance, then signal blocking is reduced, but communication connectivity may be lost

Engineering Contradiction:
Improvesignal blockingVSAvoidcommunication connectivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

A radio wave transmissive cable or material serves as a mediator to connect the wireless communication module mounted on the exterior to the controller inside the appliance, maintaining connectivity while avoiding signal blocking

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The communication system is segmented into an external wireless module and an internal controller, connected through a transmissive interface, allowing optimal positioning for both signal reception and connectivity

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single antenna location is used, then device complexity is reduced, but signal strength varies with appliance installation location

Engineering Contradiction:
Improveantenna configurationVSAvoidsignal strength consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The appliance housing is designed with multiple localized areas having different radio wave transmissive properties, allowing the wireless module to be mounted in the optimal location for each specific installation environment

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a broader signal range without additional antennas and maintains communication connectivity between the module and controller as it is moved between mounts, ensuring reliable wireless communication regardless of appliance installation location.

Implementation Method 1

at least one of the legs and feet are radio wave transmissive

Methodology Applied
Scientific EffectRadio wave transmission: Electromagnetic Induction

Implementation Method 2

most household appliances are primarily constructed of metal that is electrically connected to earth ground, which acts as a large Faraday shield and does not allow wireless signals to escape the household appliance

Methodology Applied
Scientific EffectFaraday shield effect: Faraday Cage

Data Source

PatentUS10722096B2Household appliance including a mountable wireless communication module
Publication Date: 2020.07.28 WHIRLPOOL CORP
  • US10722096B2 patent drawing
  • US10722096B2 patent drawing
  • US10722096B2 patent drawing

AI summary

A household appliance includes a selectively mountable wireless communication module. The selectively mountable wireless communication module can be selectively mounted in a toe kick area of the household appliance. The household appliance can be, but is not limited to, a dishwasher, an oven, a refrigerator, a freezer, a microwave, a washing machine, a dryer, or a combo washer-dryer.