3D Time-of-Flight Camera Internal Reference Target for Continuous Functional Testing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional 3D time-of-flight cameras face challenges in maintaining reliability and availability due to the inability to perform functional tests without interrupting the measurement process, especially in safety-critical applications where continuous operation is required.

Innovation Solution

A 3D time-of-flight camera that uses multiple modulation frequencies to enable simultaneous measurement and functional testing, with an internal reference target within the camera housing to allow continuous operation and self-monitoring of detection capability, ensuring the camera's reliability and safety standards are met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If functional tests are performed to monitor detection capability, then reliability is improved, but measurement operation must be interrupted reducing availability

Engineering Contradiction:
Improvedetection capability monitoringVSAvoidmeasurement availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements periodic functional tests at specific time points during continuous measurement operations. The system performs time-of-flight measurements continuously and incorporates functional tests at defined intervals without completely interrupting the measurement process, allowing the system to maintain both reliability monitoring and measurement availability through structured periodic testing

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent performs functional tests at predetermined time points before critical failures can occur. By scheduling tests in advance and preparing reference values beforehand, the system can quickly validate detection capability without lengthy interruption, thus maintaining high measurement availability while ensuring reliability

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If multiple frequencies are used for modulation, then measurement accuracy and unambiguous range are improved, but device complexity increases

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidmodulation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs multiple modulation frequencies simultaneously to achieve multiple functions: extending the unambiguous measurement range, improving distance measurement accuracy, and enabling differentiation of multiple targets at different distances. This multi-frequency approach allows a single measurement system to perform several measurement tasks that would otherwise require separate systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the modulation frequency parameter to optimize measurement performance. By using at least two different modulation frequencies, the system can determine phase shifts more accurately and calculate distances with higher precision while maintaining a relatively simple overall device structure through parameter optimization rather than structural complexity

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3591424B13D radiated light camera and method for recording three-dimensional image data
Publication Date: 2024.06.05 SICK AG
  • EP3591424B1 patent drawingFigure 1~2
  • EP3591424B1 patent drawingFigure 3~4
  • EP3591424B1 patent drawingFigure 5~6

AI summary

A 3D time-of-flight camera (10) for capturing three-dimensional image data from a detection area (18) is specified, comprising an illumination unit (12) for emitting transmitted light (14) modulated in at least two frequencies into the detection area (18), an image sensor (24) with a plurality of pixels (24a) for generating received signals from transmitted light (20) reflected in the detection area (18), a plurality of evaluation circuits (26) assigned to the pixels (24a) for determining at least one distance per pixel (24a) from the received signals by means of a time-of-flight method based on the at least two frequencies, and an internal reference target (32, 36, 38, 40) which directs a part of the transmitted light (14) or test light (42) within the 3D time-of-flight camera (10) onto the image sensor (24).The 3D time-of-flight camera (10) is safely designed and has an evaluation unit (28) which compares a measurement quantity of the reference target (32, 36, 38, 40) determined by the evaluation circuits (26) with a reference measurement quantity for a functional test.